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Remove/Install Stationary Heater Unit - AR83.70-P-5302MFA

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Model 118, 177, 247 

with code 228 (Additional warm water heating) 

MODIFICATION NOTES

21.02.2019 "Drain coolant" added. Operation step 8  

Shown on model 177.0 with code 228 (Stationary heater) 

Fig 1: Stationary Heater Unit Components Location - Model 118 With Code 228 (Shown On Model 177)
G16065242Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Perform commissioning of the stationary heater. When replacing stationary heater unit (A6).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06MFA
2 Detach ground line of on-board electrical system battery.   AR54.10-P-0003MFA
3 Slowly unscrew cap of coolant expansion reservoir and reduce overpressure.    
4 Remove front right wheel and tire assembly.   AR40.10-P-1102MFA
5 Remove front section of the fender liner in the front right fender.   AR88.10-P-1301MFA
6 Release and disconnect electrical connectors (1) and unclip from cable bracket of stationary heater unit (A6). SPECIAL TOOL Dismantling tool Fig 2
7 Open clamp (2), detach fuel hose (3) from fuel line (4) and seal openings using suitable stop plugs. INSTALLATION IMPORTANT : Replace clamp (2).
Check that fuel line (4) is correctly seated.
SPECIAL TOOL Pliers for click clamps
Fig 6
    SPECIAL TOOL Record plug Fig 5
8 Drain off coolant. Model 118, 177, 247 with engine 654 with code 228 (Additional warm water heating) AR20.00-P-1142MFF
    Model 118, 177, 247 with engine 608 with code 228 (Additional warm water heating) AR20.00-P-1142MFE
    Model 118, 177, 247 with engine 260, 282 with code 228 (Additional warm water heating) AR20.00-P-1142MFC
9 Open hose clamps (5), detach coolant hoses (6) and seal openings with protective covers. IMPORTANT Collect the discharged coolant in a suitable container.
SPECIAL TOOL Set of protective covers
Fig 3
    SPECIAL TOOL Hose clamp pliers Fig 4
10 Release and disconnect coolant line (7) and seal openings with protective covers. Model 118, 177, 247 with engine 260, 282, 608, 654 with code 228 (Additional warm water heating)
IMPORTANT Collect the discharged coolant in a suitable container.
AR20.20-P-7441-01RQ
    SPECIAL TOOL Set of protective covers Fig 3
11 Remove screws (8). TORQUE SPECIFICATION Screws, heater bracket to body *BA83.70-P-1003-02F 
12 Pull stationary heater unit (A6) at rear out of holder (9) and remove stationary heater unit (A6). INSTALLATION NOTES : The stationary heater unit (A6) must enter correctly with the guide (10) into the bracket (9).
Otherwise, there may be damage at the stationary heater unit (A6).
 
13 Remove all detachable parts of stationary heater unit (A6). When replacing stationary heater unit (A6).
SPECIAL TOOL Hose clamp pliers
Fig 4
    SPECIAL TOOL Dismantling tool Fig 2
14 Install in the reverse order.    
15 Carry out function check of stationary heater. IMPORTANT If the stationary heater unit (A6) switches off automatically before reaching its operating temperature and cannot be restarted again a malfunction interlock is present.
If a fault interlock is present.

Rectify fault interlock with vehicle diagnosis system.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06MFA
HEATER BOOSTER UNIT

Number Designation Model 118 Model 177
BA83.70-P-1003-02F Screws, heater bracket to body Nm 8 8
HEATER BOOSTER UNIT

Number Designation Model 247
BA83.70-P-1003-02F Screws, heater bracket to body Nm 8
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G12619044Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Protective Covers (001 589 06 91 00)
G14785718Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Hose Clamp Pliers (003 589 03 37 00)
G11065550Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Pliers For Click Clamps (171 589 00 37 00)
G13744813Courtesy of MERCEDES-BENZ USA