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Remove/Install Front Evaporator Shutoff Valve - AR83.30-P-5510MFG

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Model 118.353/354/653/654, 177.053/054, 247.753/754 with engine 139 

G00659499Courtesy of MERCEDES-BENZ USA

Shown on model 118.354/654 

Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA 
Notice  Procedure for a damaged or leaky air conditioning system   AH83.30-P-0004-01KOA 
Remove/install     
1 Discharge air conditioning system.   AR83.30-P-1760MFA 
2 Remove left front wheel and tire assembly.   AR40.10-P-1102MFA
3 Remove front section of left front fender liner.   AR88.10-P-1301MFA
    Installation:  Only install front section of front fender liner after leak test.
4.1 Remove refrigerant lines (3, 4) from front evaporator shutoff valve (Y19/3) and seal openings with suitable stop plugs. Model 118.353/354/653/654 with engine 139  
Compressor oils (specification 362.1)   BB00.40-P-0362-01A
    Installation:  Install new seal and wet with compressor oil.  
    Nut, refrigerant lines to electric expansion valve *BA83.30-P-1017-01T 
    Record plug Fig 2
4.2 Remove refrigerant lines (3, 4) from front evaporator shutoff valve (Y19/3) and seal openings with suitable stop plugs. Model 177.053/054, 247.753/754 with engine 139  
Compressor oils (specification 362.1)   BB00.40-P-0362-01A
    Installation:  Install new seal and wet with compressor oil.  
    Nut, refrigerant lines to electric expansion valve *BA83.30-P-1017-01T 
    Record plug Fig 2
5 Release and disconnect electrical connector (2).    
6 Remove bolts (5). Screw, electric expansion valve to evaporator in left front wheel arch *BA83.30-P-1016-01T 
7.1 Remove front evaporator shutoff valve (Y19/3) from evaporator (1) and seal openings with suitable stop plugs. Model 118.353/354/653/654 with engine 139  
Compressor oils (specification 362.1)   BB00.40-P-0362-01A
Installation: Install new seal and wet with compressor oil.
    Assembly tool Fig 1
    Record plug Fig 2
7.2 Remove front evaporator shutoff valve (Y19/3) from evaporator (1) and seal openings with suitable stop plugs. Model 177.053/054, 247.753/754 with engine 139  
Compressor oils (specification 362.1)   BB00.40-P-0362-01A
Installation: Install new seal and wet with compressor oil.
    Assembly tool Fig 1
    Record plug Fig 2
8 Install in the reverse order.    
AIR CONDITIONING

Number Designation Model 118 Model 177
BA83.30-P-1016-01T Screw, electric expansion valve to evaporator in left front wheel arch Nm 6 6
AIR CONDITIONING

Number Designation   Model 247
BA83.30-P-1016-01T Screw, electric expansion valve to evaporator in left front wheel arch Nm 6
AIR CONDITIONING

Number Designation   Model 118 Model 177
BA83.30-P-1017-01T Nut, refrigerant lines to electric expansion valve Nm 12 12
AIR CONDITIONING

Number Designation   Model 247
BA83.30-P-1017-01T Nut, refrigerant lines to electric expansion valve Nm
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G12083336Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G07071636Courtesy of MERCEDES-BENZ USA