Mount/Remove Support Fixture For Removal Of Engine/Transmission Unit - AR01.10-P-0106MFA

Engine 139, 260, 282, 608, 654 in model 118, 177, 247

Courtesy of MERCEDES-BENZ USA

Shown on model 177 with engine 608

Courtesy of MERCEDES-BENZ USA

Shown on model 247 with engine 654

Shown on model 177 with engine 282

Courtesy of MERCEDES-BENZ USA

Shown on model 177 with engine 260

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown on model 177 with engine 139

Courtesy of MERCEDES-BENZ USA

	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
	Remove
1	Remove voltage of high-voltage on-board electrical system.	Engine 282 in model 118, 177, 247 with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN))
2	Remove bottom engine compartment lining.	Engine 139 in model 118, 177, 247.7 Engine 260 in model 118, 177, 247 with code M016 (Uprated engine)	AR61.20-P-1105MFR
		Engine 608, 654 in model 118, 177, 247	AR61.20-P-1105MFE
		Engine 260 in model 118, 177, 247 except code M016 (Uprated engine) Engine 282 in model 118, 177, 247	AR61.20-P-1105MFA
3	Remove screws and place high-voltage wiring harness to one side.	Engine 282 in model 118, 177, 247 with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN))
4	Remove right and left front fender liner.		AR88.10-P-1301MFA
5	Prepare support fixture for removal of engine-transmission unit.		AR01.10-P-0105-03MFA
	000 588 25 62 00 Lift table	Aid of helper required.	WS01.00-P-0264A
		Support fixture	Fig 1
6	Position lift table with engine support fixture under engine-transmission unit.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Support fixture	Fig 1
7	Insert mounts according to the illustrations in the plate (05).	The legend numbers correspond to the sequential item numbers of the engine support fixture. Markings for areas (1 to 5) for the mounts are applied on the top and bottom of the plate (05). Adapter	Fig 2
		Support fixture	Fig 1
8	Lift table to align mounts at engine-transmission unit.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Adapter	Fig 2
		Support fixture	Fig 1
9	Align mounts in succession at engine-transmission unit until all mounts are fully in contact with engine-transmission unit.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Mounting bores (2a, 3b, 4a, 5b) and mounting surfaces (1a, 3a, 5a) at engine-transmission unit are assigned to respective areas (1 to 5) on plate (05). Adapter	Fig 2
		Support fixture	Fig 1
10	Engage lifting platform and lower completely.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
11	Lower vehicle until mounts of plate (05) are located under mounting bores (2a, 3b, 4a, 5b) and/or mounting surfaces (1a, 3a, 5a) of engine-transmission unit.
	000 588 00 80 00 Vehicle lift		WS00.00-P-0040B
		Adapter	Fig 2
		Support fixture	Fig 1
12	Lift table until all mounts of plate (05) are in contact with engine-transmission unit.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Ensure mounts are seated correctly at engine-transmission unit. Engine-transmission unit will otherwise be damaged. Adapter	Fig 2
		Support fixture	Fig 1
13	Tighten safety screws (15) of uprights A (06) or uprights B (07).	Thus secure uprights A (06) and uprights B (07) against slipping on plate (05). Support fixture	Fig 1
14	Secure engine-transmission unit with a suitable tensioning strap against falling down.	Commercially available devices/tools Tensioning strap Support fixture	Fig 1
	Install
15	Remove tensioning strap from engine-transmission unit.	Commercially available devices/tools Tensioning strap Support fixture	Fig 1
16	Remove safety screws (15) of uprights A (06) or uprights B (07).	Support fixture	Fig 1
17	Lift vehicle until the adapters and the support fixture are removed from the vehicle.
	000 588 00 80 00 Vehicle lift		WS00.00-P-0040B
		Adapter	Fig 2
		Support fixture	Fig 1
18	Lower lift table until all mounts of plate (05) are accessible from engine-transmission unit.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Adapter	Fig 2
		Support fixture	Fig 1
19	Remove lifting platform with engine support fixture from the vehicle.
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Support fixture	Fig 1
20	Remove engine support fixture from the lifting platform.		AR01.10-P-0105-03MFA
	000 588 25 62 00 Lift table		WS01.00-P-0264A
		Aid of helper required. Support fixture	Fig 1
21	Install right and left front fender liner.		AR88.10-P-1301MFA
22	Position high-voltage wiring harness and tighten screws.	Engine 282 in model 118, 177, 247 with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) Screw, cable duct to oil pan	*BA47.70-P-1012-03C
		Screw, cable duct to engine support	*BA47.70-P-1013-03C
23	Install lower engine compartment lining.	Engine 139 in model 118, 177, 247.7 Engine 260 in model 118, 177, 247 with code M016 (Uprated engine)	AR61.20-P-1105MFR
		Engine 608, 654 in model 118, 177, 247	AR61.20-P-1105MFE
		Engine 260 in model 118, 177, 247 except code M016 (Uprated engine) Engine 282 in model 118, 177, 247	AR61.20-P-1105MFA
24	Put the high-voltage on-board electrical system into operation.	Engine 282 in model 118, 177, 247 with code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN))	AR47.70-P-1000MFH

HIGH-VOLTAGE POWER DISTRIBUTOR

Number	Designation		Model 118 with code ME08/ME10	Model 247 with code ME08/ME10
BA47.70-P-1012-03C	Screw, cable duct to oil pan	Nm	8	8

HIGH-VOLTAGE POWER DISTRIBUTOR

Number	Designation		Model 177 with code ME08/ME10
BA47.70-P-1012-03C	Screw, cable duct to oil pan	Nm	8

HIGH-VOLTAGE POWER DISTRIBUTOR

Number	Designation		Model 118 with code ME08/ME10	Model 247 with code ME08/ME10
BA47.70-P-1013-03C	Screw, cable duct to engine support	Nm	8	8

HIGH-VOLTAGE POWER DISTRIBUTOR

Number	Designation		Model 177 with code ME08/ME10
BA47.70-P-1013-03C	Screw, cable duct to engine support	Nm	8

Fig 1: Identifying Support Fixture (177 589 02 62 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Adapter (282 589 00 31 00)

Courtesy of MERCEDES-BENZ USA