Transmission Shift Components - Disassembled View

WARNING: This page is about a different car, the 2010 Ford F550 Super Duty and 2010 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exploded View Of Transmission Shift With Torque Specifications

Courtesy of FORD MOTOR CO.

ITEM DESCRIPTION CHART

Item	Description
1	1st/2nd shift rail
2	Front shift bar support bracket
3	Shift fork inserts
4	Roll pins
5	1st/2nd shift gate
6	Shift fork (1st and 2nd)
7	Interlock pin retainers
8	3rd/4th shift rail
9	Interlock pin
10	Rear shift bar support bracket bolt (3 required)
11	Rear shift bar support bracket
12	Shift control housing
13	Detent spring
14	Shift rail detent
15	3rd/4th shift gate
16	Shift fork (5th and reverse)
17	Shift fork (5th)
18	5th/reverse shift rail
19	5th shift rail
20	Front shift bar support bracket bolt (2 required)
21	Reverse lamp switch

Remove the reverse lamp switch.
- To install, tighten to 19 Nm (168 lb-in).
  
  Fig 2: Locating Reverse Lamp Switch
  Courtesy of FORD MOTOR CO.
Place the shift control housing on a bench.
Remove the 3 rear shift bar support bracket bolts.
- To install, tighten to 19 Nm (168 lb-in).
  
  Fig 3: Locating Rear Shift Bar Support Bracket Bolts
  Courtesy of FORD MOTOR CO.
Remove the 2 interlock pin retainers and interlock pin.

Fig 4: Locating Interlock Pin Retainers And Interlock Pin
Courtesy of FORD MOTOR CO.
Remove the 2 front shift bar support bracket bolts.
- To install, tighten to 19 Nm (168 lb-in).
  
  Fig 5: Locating Front Shift Bar Support Bracket Bolt
  Courtesy of FORD MOTOR CO.
Remove 5th gear shift fork and rail.

Fig 6: Locating 5th Gear Shift Fork And Rail
Courtesy of FORD MOTOR CO.
Remove 1-2 and 3-4 gear shift forks and rails.

Fig 7: Locating 1-2 And 3-4 Gear Shift Forks And Rails
Courtesy of FORD MOTOR CO.
Remove the 3 shift rail detents and springs.

Fig 8: Locating Shift Rail Detents
Courtesy of FORD MOTOR CO.
Remove the roll pin from the 5th gear shift rail.
- Discard the roll pin.
  
  Fig 9: Locating Roll Pin Of 5th Gear Shift Rail
  Courtesy of FORD MOTOR CO.
Remove the 2 shift fork inserts from the 5th gear shift fork.

Fig 10: Locating Shift Fork Inserts Of 5th Gear Shift Fork
Courtesy of FORD MOTOR CO.
Remove the 2 roll pins from the 1-2 and 3-4 gear shift rails.
- Discard the roll pins.
  
  Fig 11: Locating Roll Pins Of 1-2 And 3-4 Gear Shift Rails
  Courtesy of FORD MOTOR CO.
Remove the roll pin from the 3-4 gear shift rail.
- Discard the roll pin.
  
  Fig 12: Locating Roll Pin Of 3-4 Gear Shift Rail
  Courtesy of FORD MOTOR CO.
Remove the 2 shift fork inserts from the 3-4 gear shift fork.

Fig 13: Locating Shift Fork Inserts Of 3-4 Gear Shift Fork
Courtesy of FORD MOTOR CO.
Remove the roll pin from the 1-2 gear shift rail.
- Discard the roll pin.
  
  Fig 14: Locating Roll Pin Of 1-2 Gear Shift Rail
  Courtesy of FORD MOTOR CO.
Remove the 2 shift fork inserts from the 1-2 gear shift fork.

Fig 15: Locating Shift Fork Inserts Of 1-2 Gear Shift Fork
Courtesy of FORD MOTOR CO.
To assemble, reverse the disassembly procedure.
- Install new roll pins.