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Section 2746 (Engine Mechanical - 5.4L (3V) -- F250-F350 Super Duty): Installation: Engine: Material

WARNING: This page is about a different car, the 2010 Ford Pickup and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
ITEM SPECIFICATION

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent		 WSS-M2C930-A

All vehicles 

  1. Using a floor crane, position the engine assembly into the vehicle.
    2. NOTE: Only use hand tools when installing the RH engine through bolt or damage to the engine support insulator may occur.
  2. Install the LH engine support insulator through bolt.
    • Tighten to 350 Nm (258 lb-ft).
      Fig 1: Locating LH Engine Support Insulator Through Bolt
      G06772882Courtesy of FORD MOTOR CO.
    3. NOTE: Only use hand tools when installing the LH engine through bolt or damage to the engine support insulator may occur.
  3. Install the RH engine support insulator through bolt.
    • Tighten to 350 Nm (258 lb-ft).
      Fig 2: Locating RH Engine Support Insulator Through Bolt
      G06772883Courtesy of FORD MOTOR CO.

    Manual transmission equipped vehicles 

  4. Install the clutch and pressure plate. For additional information, refer to CLUTCH .

    Automatic transmission equipped vehicles 

    5. NOTE: The upper 2 transmission-to-engine bolts will be installed later.
  5. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 3: Locating Transmission-To-Engine Bolts
      G06461656Courtesy of FORD MOTOR CO.
  6. Install 4 new torque converter-to-flexplate nuts.
    • Tighten to 35 Nm (26 lb-ft).
      Fig 4: Locating Torque Converter-To-Flexplate Nuts
      G06461655Courtesy of FORD MOTOR CO.
  7. Install the cylinder block opening cover.
    Fig 5: Locating Cylinder Block Opening Cover
    G06461654Courtesy of FORD MOTOR CO.
  8. Install the 2 transmission rear mount nuts.
    • Tighten to 103 Nm (76 lb-ft).
      Fig 6: Locating Rear Transmission Insulator And Retainer Nuts
      G06140674Courtesy of FORD MOTOR CO.
  9. Install the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .
  10. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 34 Nm (25 lb-ft).
      Fig 7: Locating Flexplate Inspection Cover And Bolts
      G06461653Courtesy of FORD MOTOR CO.

    All vehicles 

  11. If equipped, connect the block heater electrical connector.
    Fig 8: Locating Block Heater Electrical Connector
    G06126506Courtesy of FORD MOTOR CO.
  12. Position the transmission wiring harness support bracket and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
      Fig 9: Identifying Engine Ignition Components - RH
      G06772870Courtesy of FORD MOTOR CO.
  13. Connect the 2 engine wiring harness ground straps and install the nut.
    • Tighten to 10 Nm (89 lb-in).
      Fig 10: Locating Engine Wiring Harness Ground Straps And Nut
      G06772871Courtesy of FORD MOTOR CO.
  14. Connect the RH Heated Oxygen Sensor (HO2S) wiring harness retainers.
    Fig 11: Locating RH Heated Oxygen Sensor Wiring Harness Retainers
    G06772876Courtesy of FORD MOTOR CO.
  15. Position the ground strap and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
      Fig 12: Measuring Resistance Between SJB C2280B-4 And Clock C2016-6
      G06772872Courtesy of FORD MOTOR CO.
  16. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 13: Locating Power Steering Pump And Bolts
      G06772873Courtesy of FORD MOTOR CO.
  17. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 14: Locating Bolt Access Holes For A/C Compressor
      G06772875Courtesy of FORD MOTOR CO.
  18. Position the transmission auxiliary fluid cooler tube support bracket and the starter wiring harness support bracket on the engine front cover stud bolt and install the nut.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 15: Locating Engine Front Cover Stud Bolt
      G06772787Courtesy of FORD MOTOR CO.
  19. Install the 4 exhaust manifold flange nuts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 16: Locating Exhaust Manifold Flange Nuts
      G06461664Courtesy of FORD MOTOR CO.
  20. Connect the 2 heated HO2S  electrical connectors.
    Fig 17: Locating HO2S Electrical Connectors
    G06772877Courtesy of FORD MOTOR CO.
  21. Position the oil cooler and install the threaded shaft.
    • Tighten to 58 Nm (43 lb-ft).
      Fig 18: Locating Engine Oil Cooler
      G06772881Courtesy of FORD MOTOR CO.
  22. Connect the oil cooler coolant hoses.
    Fig 19: Connecting Oil Cooler Coolant Hoses
    G06772880Courtesy of FORD MOTOR CO.
  23. Install a new engine oil filter.
    • Tighten to 16 Nm (142 lb-in).
      Fig 20: Locating Engine Oil Filter
      G06772784Courtesy of FORD MOTOR CO.
  24. Remove the Engine Lifting Bracket.
    Fig 21: Identifying Modular Engine Lift Bracket (303-F047)
    G06126539Courtesy of FORD MOTOR CO.

    Automatic transmission vehicles 

  25. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
      Fig 22: Locating Upper Transmission-To-Engine Bolts
      G06126529Courtesy of FORD MOTOR CO.

      All vehicles 

  26. Using new O-ring seals, connect the 2 A/C compressor manifold tube assemblies to the A/C compressor and install the 2 nuts.
    • Tighten to 20 Nm (177 lb-in).
      Fig 23: Identifying Mode Door Actuator Components
      G06780925Courtesy of FORD MOTOR CO.
  27. Position the transmission fluid level indicator tube and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
      Fig 24: Locating Transmission Fluid Level Indicator Tube And Bolt
      G06772860Courtesy of FORD MOTOR CO.
  28. Position the generator wiring harness and connect the A/C compressor and Crankshaft Position (CKP) sensor electrical connectors.
    Fig 25: Locating A/C Compressor And Crankshaft Position Sensor Electrical Connectors
    G06772859Courtesy of FORD MOTOR CO.
  29. Connect the generator wiring harness position retainers to the engine front cover studs.
    Fig 26: Locating Generator Wiring Harness Position Retainers And Engine Front Cover Studs
    G06772858Courtesy of FORD MOTOR CO.
  30. Connect the engine wiring harness electrical connector located below the PCM.
    Fig 27: Locating Upper Window Applique Pin-Type Retainer
    G06780912Courtesy of FORD MOTOR CO.
  31. Connect the coolant hose to the coolant tube.
    Fig 28: Locating Coolant Hose And Coolant Tube
    G06772862Courtesy of FORD MOTOR CO.
  32. Connect the lower radiator hose to the oil filter adapter.
    Fig 29: Locating Lower Radiator Hose On Oil Filter Adapter
    G06772855Courtesy of FORD MOTOR CO.
  33. Connect the degas bottle coolant hose.
    Fig 30: Locating Degas Bottle Coolant Hose
    G06773179Courtesy of FORD MOTOR CO.
  34. Position the accessory drive belt onto the accessory drive pulleys.
    35. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  35. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  36. Install the PCM. For additional information, refer to ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES .
  37. Install the degas bottle. For additional information, refer to ENGINE COOLING .
  38. Fill the crankcase with clean engine oil.
  39. Install the engine cooling module. For additional information, refer to ENGINE COOLING .
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