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Oil Pan - Lower: Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. Install a new O-ring seal on the oil pickup tube and position the oil pickup tube in the oil pan.
    Fig 1: Locating Oil Pickup Tube O-Ring Seal
    G03887262Courtesy of FORD MOTOR CO.
  2. Install a new press-in-place gasket into the upper oil pan.
    Fig 2: Locating Gasket
    G04648677Courtesy of FORD MOTOR CO.
  3. Position the oil pan in the vehicle.
  4. Install the oil pickup tube and the 2 bolts.
    • Tighten to 13 Nm (10 lb-ft).
      Fig 3: Locating Oil Pickup Tube Bolts
      G03887261Courtesy of FORD MOTOR CO.
  5. Position the oil pan and install the bolts.
    1. Install the longer oil pan bolts.
    2. Install the remaining oil pan bolts and tighten all to 13 Nm (10 lb-ft).
      Fig 4: Identifying Oil Pan Bolts
      G04648679Courtesy of FORD MOTOR CO.
  6. Install the transmission cooler tube bracket and nut.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Locating Transmission Cooler Tube Bracket And Nut
      G04648680Courtesy of FORD MOTOR CO.
  7. Using the special tool, lower the engine.
    Fig 6: Identifying Special Tool
    G04648681Courtesy of FORD MOTOR CO.
    8. NOTE: RH shown, LH similar.
    Fig 7: Locating Lifting Eyes
    G04648682Courtesy of FORD MOTOR CO.
  8. Remove the lifting eyes and the special tool.
  9. Connect the heater hose at the front cover.
    Fig 8: Identifying Clamp And Heater Hose
    G03921453Courtesy of FORD MOTOR CO.
  10. Install the retaining bolt for the fuel tubes.
    • Tighten to 13 Nm (10 lb-ft).
      Fig 9: Locating Fuel Tube Retaining Bolt
      G04648684Courtesy of FORD MOTOR CO.
  11. If removed, install the ball studs. Connect the hood lifts and remove the hood support.
    Fig 10: Locating Hood Lift Assembly
    G03907095Courtesy of FORD MOTOR CO.
  12. Position the primary generator and install the 3 bolts.
    • Tighten to 47 Nm (35 lb-ft).
      Fig 11: Locating Generator Bolts
      G03907094Courtesy of FORD MOTOR CO.

    13. Vehicle with single generator 

  13. Install the primary accessory drive belt tensioner and bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 12: Locating Accessory Drive Belt Tensioner Bolts
      G03887090Courtesy of FORD MOTOR CO.
  14. Install the primary accessory drive belt.
    Fig 13: Rotating Accessory Drive Belt Tensioner
    G03906750Courtesy of FORD MOTOR CO.

    15. Vehicle with dual generators 

  15. Install the secondary generator with mounting bracket and bolts.
    • Tighten to 47 Nm (35 lb-ft).
      Fig 14: Identifying Generator Mounting Bracket Bolts
      G03887092Courtesy of FORD MOTOR CO.
  16. Connect the B+ wire, secondary generator electrical connector and wire retainer.
    • Tighten to 8 Nm (71 lb-in).
      Fig 15: Locating Wire Retainer And Generator Electrical Connectors
      G03907090Courtesy of FORD MOTOR CO.
  17. Install the primary accessory drive belt tensioner and bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 16: Locating Accessory Drive Belt Tensioner Bolts
      G03887090Courtesy of FORD MOTOR CO.
  18. Position the secondary accessory drive belt idler pulley. Install the bracket and bolts.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 17: Locating Bracket And Accessory Drive Belt Idler Pulley Bolts
      G03887089Courtesy of FORD MOTOR CO.
  19. Install the primary accessory drive belt.
    Fig 18: Rotating Accessory Drive Belt Tensioner
    G03887088Courtesy of FORD MOTOR CO.
  20. Install the secondary accessory drive belt tensioner and bolt.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 19: Locating Accessory Drive Belt Tensioner Bolt
      G03887087Courtesy of FORD MOTOR CO.
  21. Install the secondary accessory drive belt.
    Fig 20: Rotating Drive Belt Tensioner Clockwise
    G03887086Courtesy of FORD MOTOR CO.

    22. All vehicles 

    NOTE: RH shown, LH similar.
  22. Install the motor mount retaining nuts.
    • Tighten to 103 Nm (76 lb-ft).
      Fig 21: Locating Engine Mount Retaining Nuts
      G03921670Courtesy of FORD MOTOR CO.
  23. Tighten the exhaust pipe retaining nuts.
    • Tighten to 47 Nm (35 lb-ft).
      Fig 22: Locating Exhaust Pipe Retaining Nuts
      G04648697Courtesy of FORD MOTOR CO.
  24. Clean and inspect the oil pan drain plug and gasket. Install new if necessary.
    Fig 23: Locating Oil Pan Drain Plug Gasket
    G04648698Courtesy of FORD MOTOR CO.
  25. Install the oil pan drain plug.
    • Tighten to 44 Nm (32 lb-ft).
      Fig 24: Locating Oil Pan Drain Plug
      G03887254Courtesy of FORD MOTOR CO.
  26. Install the composite CAC duct and tighten the clamps.
    Fig 25: Locating Composite CAC Duct Clamps
    G04648700Courtesy of FORD MOTOR CO.
  27. Install the metal CAC duct and tighten the clamps.
    Fig 26: Locating Metal CAC Duct Clamps
    G04648701Courtesy of FORD MOTOR CO.
  28. Install the air cleaner assembly For additional information refer to INTAKE AIR DISTRIBUTION & FILTERING .
  29. Install the cooling fan stator. For additional information, refer to ENGINE COOLING .

    30. Vehicles with manual transmissions 

  30. Install the engine rear cover. For additional information, refer to ENGINE REAR COVER .

    31. All vehicles 

  31. Connect the LH and RH ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  32. Fill the engine with clean engine oil.
  33. Run the engine and check for leaks.
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