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Home >> Mercedes Benz >> 2024 >> GLB250 Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Front End And Fire Wall - 247 Chassis >> Front End And Fire Wall Body Repair >> Headlamp Support With CROSSMEMBER And Upper Frame CROSSMEMBER Remove And Install - Ar62.30-P-2200MFA

Headlamp Support With CROSSMEMBER And Upper Frame CROSSMEMBER Remove And Install - Ar62.30-P-2200MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

G14689271Courtesy of MERCEDES-BENZ USA
Fig 1: Headlamp Support, Headlamp Support Reinforcement, Upper Frame Crossmember And Adjacent Components Locations (Model 247.0/6/7)
G14689272DANGERWARNINGCAUTIONREMOVINGINSTALLINGTORQUE SPECIFICATIONINSTALLATION IMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
Notice  General information on body repair   AH60.00-P-0001-01KOA
REMOVINGINSTALLING Remove/install     
1 Remove all detachable parts in repair area.    
2 Remove screw (2) on left and right. TORQUE SPECIFICATION Bolt, assembly carrier at top to body *BA62.30-P-1007-02O 
3 Remove screw/bolts (3). INSTALLATION IMPORTANT : Replace screw/bolts (3). After performing fitting work, always tighten the center screw (3) first, then the outer screws.
TORQUE SPECIFICATION Bolt, impact absorber/mounting support to longitudinal member		 *BA62.30-P-1002-02O 
4 Remove screw (4) on left and right. TORQUE SPECIFICATION Bolt, assembly carrier at bottom to mounting support *BA62.30-P-1008-02O 
5 Remove front crossmember (1a) together with front reinforcement (1b).    
6 Remove bolts_(7). Model 118.3/6
Model 177.0/1/9
Model 247.0		  
7 Remove front supports (1c) from front crossmember (1a). Model 118.3/6
Model 177.0/1/9
Model 247.0		  
8 Remove bolts (5).    
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    TORQUE SPECIFICATION Bolt, impact absorber to cross member *BA62.30-P-1001-02O 
9 Remove front crossmember (1a).    
10 Remove support (6).    
11 Remove front reinforcement (1b).    
12 Remove support (8).    
13 Install in the reverse order.    
14 Fit front module with front reinforcement (1b). IMPORTANT Remove bumper after adjustment work.
IMPORTANT Tighten the center screw (3) first, then the outer screws.
TORQUE SPECIFICATION Bolt, assembly carrier at top to body		 *BA62.30-P-1007-02O 
    TORQUE SPECIFICATION Bolt, impact absorber/mounting support to longitudinal member *BA62.30-P-1002-02O 
15 Adjust gap dimensions on lamp units and the bumper. Model 118.3/6 Engine hood to bumper *BE60.00-P-1001-01NA 
    Model 118.3/6 Engine hood to fender *BE60.00-P-1002-01NA 
    Model 118.3/6 Headlamp top to bumper *BE60.00-P-1003-01NA 
    Model 118.3/6 Headlamp front to bumper *BE60.00-P-1004-01NA 
    Model 118.3/6 Headlamp bottom to bumper *BE60.00-P-1005-01NA 
    Model 247.0/6/7 Engine hood to bumper *BE60.00-P-1001-01MA 
    Model 247.0/6/7 Engine hood to fender *BE60.00-P-1002-01MA 
    Model 247.0/6/7 Headlamp front to bumper *BE60.00-P-1003-01MA 
    Model 247.0/6/7 Headlamp bottom to bumper *BE60.00-P-1004-01MA 
    Model 247.0/6/7 Headlamp to fender *BE60.00-P-1005-01MA 
    Model 177.0/1/9 Engine hood to bumper *BE60.00-P-1001-01JA 
    Model 177.0/1/9 Engine hood to fender *BE60.00-P-1002-01JA 
    Model 177.0/1/9 Headlamp front to bumper *BE60.00-P-1003-01JA 
    Model 177.0/1/9 Headlamp bottom to bumper *BE60.00-P-1004-01JA 
    Model 177.0/1/9 Headlamp to fender *BE60.00-P-1005-01JA 
    SPECIAL TOOL Feeler gauge Fig 2
16 Apply wax at connections to body. After adjustment operations and when removing/installing parts of the front module with front reinforcement (1b).
Cavity preservation (free of solvents), 1 liter		 *BR00.45-Z-1003-05A 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1001-01JA Engine hood to bumper Dimension "A" mm 3 (± 1) 3 (± 1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1001-01MA Engine hood to bumper Dimension "A" mm 3 (± 1) 3 (± 1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1001-01MA Engine hood to bumper Dimension "A" mm 3 (± 1)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1001-01NA Engine hood to bumper Dimension "A" mm 3 (± 1) 3 (± 1)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1002-01JA Engine hood to fender Dimension "B" mm 3 (± 0, 5) 3 (± 0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1002-01MA Engine hood to fender Dimension "B" mm 3 (± 0, 5) 3 (± 0, 5)
Dimension "B1" mm - -
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1002-01MA Engine hood to fender Dimension "B" mm 3 (± 0, 5)
Dimension "B1" mm 5 (+1/-1, 5)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1002-01NA Engine hood to fender Dimension "B" mm 3 (± 0, 5) 3 (± 0, 5)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1003-01JA Headlamp front to bumper Dimension "C" mm 2 (± 1, 5) 2 (± 1, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1003-01MA Headlamp front to bumper Dimension "C" mm 2 (± 1, 5) 2 (± 1, 5)
Dimension "C1" mm - -
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1003-01MA Headlamp front to bumper Dimension "C" mm 2 (± 1, 5)
Dimension "C1" mm 2 (± 1, 5)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1003-01NA Headlamp top to bumper Dimension "C1" mm 2.5 (-05/+1.5) 2.5 (-05/+1.5)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1004-01JA Headlamp bottom to bumper Dimension "D" mm 2 (± 1) 2 (± 1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1004-01MA Headlamp bottom to bumper Dimension "D" mm 2 (± 1) 2 (± 1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1004-01MA Headlamp bottom to bumper Dimension "D" mm 2 (± 1)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1004-01NA Headlamp front to bumper Dimension "C2" mm 2, 0 (± 1, 5) 2, 0 (± 1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1005-01JA Headlamp to fender Dimension "E" mm 2 (± 1) 2 (± 1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1005-01MA Headlamp to fender Dimension "E" mm 2 (± 1) 2 (± 1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1005-01MA Headlamp to fender Dimension "E" mm 2 (± 1)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1005-01NA Headlamp bottom to bumper Dimension "C3" mm 1, 5 (± 1) 1, 5 (± 1)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 118 Model 177
BA62.30-P-1001-02O Bolt, impact absorber to cross member M10 Stage 1 Nm 28 28
Stage 2 ∠° 135 135
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 247
BA62.30-P-1001-02O Bolt, impact absorber to cross member M10 Stage 1 Nm 28
Stage 2 ∠° 135
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 118 Model 177
BA62.30-P-1002-02O Bolt, impact absorber/mounting support to longitudinal member M12 Nm 125 128
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 247
BA62.30-P-1002-02O Bolt, impact absorber/mounting support to longitudinal member M12 Nm 125
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 118 Model 177
BA62.30-P-1007-02O Bolt, assembly carrier at top to body M8 Nm 20 20
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 247
BA62.30-P-1007-02O Bolt, assembly carrier at top to body M8 Nm 20
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 118 Model 177
BA62.30-P-1008-02O Bolt, assembly carrier at bottom to mounting support M6 Nm 8 4
FRONT END WITH FRONT REINFORCEMENT

Number Designation Model 247
BA62.30-P-1008-02O Bolt, assembly carrier at bottom to mounting support M6 Nm 4
Fig 2: Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation (free of solvents), 1 liter A 000 986 72 70 10
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