LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2023 >> Sprinter 2500 Van Cargo Extended, 4WD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors >> Maintenance >> Check Outward Swiveling Door For Proper Operation - AP72.25-D-0001TS

Check Outward Swiveling Door For Proper Operation - AP72.25-D-0001TS

Model 907 with body 613.72/73/82/83 

with code ZJ8 (Configuration Mercedes-Benz Minibus (MBM)) 

G13791232
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Check automatic reversing function in closing direction     
1 Park vehicle on level surface, operate parking brake and switch on ignition. IMPORTANT Battery voltage at least 12 V.
Perform all test steps on all exterior swiveling doors of the vehicle.
 
2 Switch off door wing lock using pushbutton switch (3).    
3 Using the test equipment, check the automatic reversing function during the closing process at test points (A to D).    
REFER TO SHOP-MADE TOOLS Testing supplies for door reversing system IMPORTANT To do so, open outward swiveling door using door button (1 or 2) and close again.
The outward swiveling door must move back to the opening position.
If the outward swiveling door does not move back to the opening position,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
WF58.50-D-7240-01TS
4 During the closing process, press against the support arm (4) or the door wing. IMPORTANT For this purpose, close the outward swiveling door using the door button (1 or 2).
Check each door wing individually.
The outward swiveling door must move back to the opening position.
 
    If the outward swiveling door does not move back to the opening position,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
 
5 Close outward swiveling door using door button (1 or 2).    
  Check automatic reversing function in opening direction     
6 Hold outward swiveling door firmly during opening procedure. IMPORTANT For this purpose, open the outward swiveling door using the door button (1 or 2).
Check each door wing individually.
The outward swiveling door must remain stationary.
If the outward swiveling door does not remain stationary,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
 
7 Close outward swiveling door using door button (1 or 2).    
  Check interior emergency release (version with emergency release lever (8))     
8 With outward swiveling door closed, pull emergency release lever (8) in downward direction until it engages. IMPORTANT With the ignition switched on and the emergency release actuated, a warning tone is activated.  
9 Open outward swiveling door by hand. If outward swiveling door cannot be opened by hand,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
 
10 Push retainer (6) and move back emergency release lever (8).    
11 Fit a new lead seal (7). IMPORTANT If the vehicle is outside Germany, the valid regulations of the relevant country must be observed.  
  Check interior emergency release (version with emergency door lever (9))     
12 With outward swiveling door closed, fold up cover (10) and turn emergency door lever (9) in direction of arrow. IMPORTANT With the ignition switched on and the emergency release actuated, a warning tone is activated.  
13 Open outward swiveling door by hand. If outward swiveling door cannot be opened by hand,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
 
14 Reset emergency door lever (9).    
15 Close cover (10) and attach tamper-proof seal. IMPORTANT If the vehicle is outside Germany, the valid regulations of the relevant country must be observed.  
  Check exterior emergency release     
16 With outward swiveling door closed, turn emergency door lever (5) in direction of arrow. IMPORTANT If the driver's door is locked, the emergency door lever (5) is blocked.  
17 Open outward swiveling door by hand. If outward swiveling door cannot be opened by hand,
↓
determine cause and correct.
IMPORTANT After obtaining special order.
 
18 Reset emergency door lever (5).    
  Check locking of outward swiveling door while vehicle is in motion     
19 Move vehicle at a speed of approx. 10 km/h. IMPORTANT Only perform the test on cordoned-off site, not on public roads.
No persons should be located in the area of the outward swiveling door during the test.
 
20 Operate door button (1 or 2). IMPORTANT The outward swiveling door must remain closed.
If the outward swiveling door opens,
↓
determine cause and correct.
IMPORTANT After obtaining special order.