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Home >> Mercedes Benz >> 2023 >> Sprinter 2500 Van Cargo Extended, 4WD >> Repair and Diagnosis >> Accessories & Equipment >> Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.) >> OVERALL VEHICLE - BASIC KNOWLEDGE, SAFETY PRECAUTIONs, TESTING & REPAIR, MAINTENANCE, R & I >> Testing & Repair >> Remove Contacts From 2.5 Solder Contact Coupling Round Plug Contact - Ar00.19-P-0120-17A

Remove Contacts From 2.5 Solder Contact Coupling Round Plug Contact - Ar00.19-P-0120-17A

Fig 1: New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
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Fig 2: Wiring Harness Repair Kit, Basic (000 589 13 99 00)
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Fig 3: Blade Holder With Clamping Pliers (220 589 01 99 50)
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Fig 4: RK 2.5 Blade Solder Contact (220 589 01 99 53)
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Unfasten secondary release on version with slide 

  1. Insert a suitable tool under the slide valve cap (1).
  2. Using a suitable tool, press the slide valve out of the last detent in direction shown by arrow.
    G13440001

    Unfasten secondary release on version with securing clip 

  3. Using a suitable tool, pry up the side tabs of the retaining clamp (1).
  4. Fold up securing clip (1) in direction of arrow.
    G13440002

    Unpin contact from coupling 

  5. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from rear side into cable duct of coupling.

    IMPORTANT Align sleeve of SPECIAL TOOL RK 2.5 solder contact blade to spring shackle (1) of coupling. This step presses the spring shackle (1) in the coupling into position.

  6. Remove female contact together with blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from coupling by gently pulling towards rear.
    G13440003