Re-Attach Tie-Down Rails To Side Wall (Code: Vs3ZUSCHI, Acc. No.: 60 940 56) - SM68.50-D-0010SG
Model 907.6## #P as of 024748 up to 048218
with code V42 (Sidewall tie-down rails on waist rail)
except code VC4 (Sidewall tie-down rails on roof frame)
Model 907.6## #P as of 024748 up to 048218
with code V42 (Sidewall tie-down rails on waist rail)
with code VC4 (Sidewall tie-down rails on roof frame)
Model 907.6## #T as of 000111 up to 005028
with code V42 (Sidewall tie-down rails on waist rail)
except code VC4 (Sidewall tie-down rails on roof frame)
Model 907.6## #T as of 000111 up to 005028
with code V42 (Sidewall tie-down rails on waist rail)
with code VC4 (Sidewall tie-down rails on roof frame)
| Category | Op. no. | Operation text | Time | Acc. no. | Code |
|---|---|---|---|---|---|
| L | 02 1673 | Operations: Re-attach 3 center tie-down rails on side wall | - | 60 940 56 | VS3ZUSCHI |
| L | 02 1674 | Operations: Re-attach 6 center and upper tie-down rails on side wall | - | 60 940 56 | VS3ZUSCHI |
| L | 02 1675 | Operations: Extra work for refastening 6 tie-down rails in center and at top on side wall on vehicle with load compartment trim | - | 60 940 56 | VS3ZUSCHI |
Shown on model 907.6 with code VA2 (load compartment interior trim up to roof height (wood))
Shown on tie-down rail (1) with code V42 (Side wall to belt rail tie-down rails)
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | AS00.00-Z-0017-01A | |
| Deburr repair panels. | |||
| Notes on carrying out repair work in the vehicle interior | AH68.00-N-0001-01S | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Check | |||
| 1 | Check, whether the vehicle is affected by the measure. | ||
| Remove | |||
| 2 | Remove all load compartment trim between tie-down rails (1) at the top and tie-down rails (2) at the center. | Model 907.6 with code VC4 (Tie-down rails on side wall to roof frame) | |
| AR68.30-D-1185TS | |||
| 3 | Drill out rivets of all installed tie-down rails (1, 2). | ||
| 4 | Remove drilling chips. | ||
| 5 | Use heat gun to heat all tie-down rails (1, 2). | ||
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B | ||
Hold heat gun directly at tie-down rail (1) and/or tie-down rail (2) and avoid excess heat at adjacent component parts. Otherwise, the adjacent components and the paintwork may be damaged. |
|||
| 6 | Pry off all tie-down rails (1, 2) from body using suitable wedges. | ||
| 7 | Remove adhesive residue from body using a suitable tool. | ||
| 8 | Repair paint damage. | https://xentryportaLi.daimler.com |
|
| Install | |||
| 9 | Remove adhesive residue from tie-down rails (1, 2) using a suitable tool and grind mating surfaces in crosshatched areas. | wsm://04 201800 64 |
|
| 10 | Apply activator immediately to ground mating surfaces in crosshatched areas. | Korabond activator HG81 | *BR00.45-Z-1172-02A |
| 11 | Allow the activator to flash off. | Activator must be applied again to the bonding surface if adhesive application takes place after 24 h. |
|
| 12 | Apply adhesive to tie-down rails (1, 2). | Apply adhesive at a gap of 1 cm to the outer edges (right and left). Disconnect the adhesive bead at the rivet holes of the tie-down rails (1, 2) for approx. 1 cm. This prevents adhesive extrusion in the visible area. |
|
Apply the adhesive in the center of the mating surfaces of the tie-down rails (1, 2). wsm://04 201800 63 |
|||
| Korapur 140 white | *BR00.45-Z-1158-02A | ||
| 13 | Moisten adhesive beads with water. | ||
| 14 | Position tie-down rails (1, 2) on body and rivet. | ||
| 15 | Install all load compartment trim between tie-down rails (1) at the top and tie-down rails (2) at the center. | Model 907.6 with code VC4 (Tie-down rails on side wall to roof frame) | |
| AR68.30-D-1185TS | |||
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1158-02A | Korapur 140 white | A 009 989 17 71 09 |
| BR00.45-Z-1172-02A | Korabond activator HG81 | A 001 986 90 71 09 |
| Part no. | Designation | Quantity |
|---|---|---|
| A 003 990 27 97 | Rivet (see XENTRY parts information) | n.B. |