LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2023 >> Sprinter 2500 Van Cargo Extended, 4WD >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Equipment >> Removal & Installation >> Re-Attach Tie-Down Rails To Side Wall (Code: Vs3ZUSCHI, Acc. No.: 60 940 56) - SM68.50-D-0010SG

Re-Attach Tie-Down Rails To Side Wall (Code: Vs3ZUSCHI, Acc. No.: 60 940 56) - SM68.50-D-0010SG

Model 907.6## #P as of 024748 up to 048218 

with code V42 (Sidewall tie-down rails on waist rail) 

except code VC4 (Sidewall tie-down rails on roof frame) 

Model 907.6## #P as of 024748 up to 048218 

with code V42 (Sidewall tie-down rails on waist rail) 

with code VC4 (Sidewall tie-down rails on roof frame) 

Model 907.6## #T as of 000111 up to 005028 

with code V42 (Sidewall tie-down rails on waist rail) 

except code VC4 (Sidewall tie-down rails on roof frame) 

Model 907.6## #T as of 000111 up to 005028 

with code V42 (Sidewall tie-down rails on waist rail) 

with code VC4 (Sidewall tie-down rails on roof frame) 

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category Op. no. Operation text Time Acc. no. Code
L 02 1673 Operations: Re-attach 3 center tie-down rails on side wall -  60 940 56 VS3ZUSCHI
L 02 1674 Operations: Re-attach 6 center and upper tie-down rails on side wall -  60 940 56 VS3ZUSCHI
L 02 1675 Operations: Extra work for refastening 6 tie-down rails in center and at top on side wall on vehicle with load compartment trim -  60 940 56 VS3ZUSCHI

Shown on model 907.6 with code VA2 (load compartment interior trim up to roof height (wood)) 

G13791030
G13791031

Shown on tie-down rail (1) with code V42 (Side wall to belt rail tie-down rails) 

  Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust Wear dust filter mask, safety glasses and protective gloves.
Use a suitable, grounded dust extraction system.
AS60.00-Z-0007-01N
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. AS00.00-Z-0017-01A
    Deburr repair panels.  
  Notes on carrying out repair work in the vehicle interior   AH68.00-N-0001-01S 
  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
INSPECT Check   
1 Check, whether the vehicle is affected by the measure. IMPORTANT For authorized Mercedes-Benz service partners, only the entry in the "Extended VEGA Application" (EVA) system, in the "Current" tab, is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary.  
REMOVING Remove     
2 Remove all load compartment trim between tie-down rails (1) at the top and tie-down rails (2) at the center. Model 907.6 with code VC4 (Tie-down rails on side wall to roof frame)  
REMOVING     AR68.30-D-1185TS 
3 Drill out rivets of all installed tie-down rails (1, 2). IMPORTANT The number of rivets can vary depending on the given vehicle length.  
4 Remove drilling chips.    
5 Use heat gun to heat all tie-down rails (1, 2).    
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
    NOTES
Hold heat gun directly at tie-down rail (1) and/or tie-down rail (2) and avoid excess heat at adjacent component parts.
Otherwise, the adjacent components and the paintwork may be damaged.
 
6 Pry off all tie-down rails (1, 2) from body using suitable wedges. IMPORTANT Continuously readjust wedges to maintain preload.  
7 Remove adhesive residue from body using a suitable tool.    
8 Repair paint damage. IMPORTANT Use only primer filler and paints approved by Daimler AG:
https://xentryportaLi.daimler.com 
 
INSTALLING Install     
9 Remove adhesive residue from tie-down rails (1, 2) using a suitable tool and grind mating surfaces in crosshatched areas. IMPORTANTWIS Service Media 
wsm://04  201800 64
 
10 Apply activator immediately to ground mating surfaces in crosshatched areas. Korabond activator HG81 *BR00.45-Z-1172-02A 
11 Allow the activator to flash off. IMPORTANT A flash-off time of at least 10 min and max 24 h up to adhesive application must be complied with.
Activator must be applied again to the bonding surface if adhesive application takes place after 24 h.
 
12 Apply adhesive to tie-down rails (1, 2). NOTES
Apply adhesive at a gap of 1 cm to the outer edges (right and left). Disconnect the adhesive bead at the rivet holes of the tie-down rails (1, 2) for approx. 1 cm.
This prevents adhesive extrusion in the visible area.
IMPORTANT The maximum setting time after applying the adhesive to the tie-down rails (1, 2) is 5 min.
 
    IMPORTANT Adhesive bead diameter should be approx 6 mm.
Apply the adhesive in the center of the mating surfaces of the tie-down rails (1, 2).
IMPORTANTWIS Service Media 
wsm://04  201800 63
 
    Korapur 140 white *BR00.45-Z-1158-02A 
13 Moisten adhesive beads with water. IMPORTANT Apply only fine spraying fog.  
14 Position tie-down rails (1, 2) on body and rivet. IMPORTANT Helper required.
IMPORTANT The full strength of the tie-down rails (1, 2) is guaranteed after approx. 7 days curing time of the adhesive.
 
15 Install all load compartment trim between tie-down rails (1) at the top and tie-down rails (2) at the center. Model 907.6 with code VC4 (Tie-down rails on side wall to roof frame)  
REFER TO TESTING & REPAIR     AR68.30-D-1185TS 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1158-02A Korapur 140 white A 009 989 17 71 09
BR00.45-Z-1172-02A Korabond activator HG81 A 001 986 90 71 09
PARTS ORDERING NOTE

Part no. Designation Quantity
A 003 990 27 97 Rivet (see XENTRY parts information) n.B.