216 589 02 23 00 Set Of Spacer Blocks - WS65.00-P-0042K
Model 117, 118, 156, 166, 167, 176, 177, 204, 205, 206, 207, 212, 213, 216, 217, 218, 222, 238, 242, 246, 247, 253, 257, 290, 292, 293
Use in FG 65/Set K
Intended use:
Adjustable magnetic spacer block for fastening roof paneling.
Oil Consumption Test Drive
The exact oil consumption figures of an engine can only be determined by means of an oil consumption test drive. A determination by means of the dipstick does not give the required exact values.
Since the oil consumption depends largely on the driving method, i.e., on the load and speed of the engine, a circular test route of approx. 100 km length should be selected in order to conform as far as possible to normal operating conditions. The test route should include approx. 30 to 40 km Autobahn or the like so that this section may be covered almost with the maximum speed of the respective vehicle.
Over the whole test route the vehicle should be driven with a specific average speed and the speeds determined for the individual sections of the test route should be adhered to as far as possible during other test drives.
It is advisable to have the various oil consumption test drives carried out by the same driver. The vehicle should be loaded with 2 persons or with driver + 75 kg weight (trucks and buses with 2 tons weight). By observing these conditions it is possible to determine the oil consumption of various engines and to compare them.
Prior to the oil consumption test drive, the engine should be thoroughly checked for possible leaks, which may cause oil losses (for instance, at the oil filter, at the cylinder head cover, etc.).
The oil consumption should be determined in accordance with the following instructions:
- Keep a clean receptacle in readiness and weigh the empty receptacle.
- Heat up engine; the oil temperature should amount to 75 to 80°C. It should be measured by means of an electric telethermometer, 000 589 2127, the temperature feelers of which are dipped into the oil pan instead of the oil dipstick.
- Park the car on a level spot and mark its position so that the vehicle may be parked in the same spot after the drive.
- With trucks and buses move the choke knob to stop position. Then check whether control lever at the injection pump is really in stop position.
- Unscrew locking screw of the oil pan and drain the oil heated up to operating temperature into the clean receptacle. Drainage time 30 minutes. After 15 to 20 and 25 minutes of the drainage time start the engine for 10 seconds each time. With passenger cars equipped with gasoline engines remove the distributor cap and with cars equipped with Diesel engines either cover the intake nipple or remove the glow plugs.
- Refit the locking screw of the oil pan and tighten same.
- Weigh receptacle with drained oil on a balance with gram graduation, adjusting the oil quantity according to the prescribed weight of the respective oil filling.
- Fill the weighed oil quantity carefully into the engine. Take care that nothing is spilled. The receptacle which will be used again after the test drive must neither be used during the time the test drive is carried out, nor cleaned, since otherwise errors might be caused as to the weight.
- Drive the vehicle under the above conditions for approx. 100 km.
- Park the vehicle on the marked spot immediately after the test drive.
- Put the receptacle used before aside and drain the oil. The drainage time is again 30 minutes. After 15 to 20 and 25 minutes of the drainage time start the engine for 10 seconds each time. (With trucks and buses please observe item 4.) Refit the locking screw of the oil pan and tighten same.
- Weigh again the receptacle filled with oil and determine the oil consumption. It is derived from the weight difference between the 2 measuring prior to and after the test drive.
The oil consumption (boil) is mostly indicated in liters and is calculated form the ascertained difference in weight, the specific gravity (Wichte), of the oil used, and the distance covered according to the formula given on the front page of this test sheet.
Test on accident-damaged vehicles or where such is suspected
Distance and comparative measurements (mm)
Front axle
| V1 | |
| V2 | |
| V3 | |
| V4 | |
| V5 | |
| V6 | |
| V7 | |
| V8 | |
| V9 |
Rear axle
| H1 | |
| H2 | |
| H3 | |
| H4 | |
| H5 |
Front axle carrier
| V10 | |
| V11 | |
| V12 | |
| V13 |
Rear axle carrier
| H6 | |
| H7 | |
| H8 | |
| H9 |
Information on chassis alignment measurement can be taken from the repair instructions on microfilm "Chassis alignment" or the Technical Data.
| Engine - Systems | Pulse readout | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| ARA | Anti-jerk control | |||||||||
| DM | Diagnostic module | |||||||||
| EDS | Electronic diesel system | |||||||||
| EFP | Electronic accelerator pedal Tempomat/cruise control/idle speed control |
|||||||||
| ELR | Electronic idle speed control (diesel) | |||||||||
| EZL | Electronic ignition system with variable characteristics Engine 120 |
left | ||||||||
| EZL | Electronic ignition system with variable characteristics Engine 120 |
right | ||||||||
| EZL | Electronic ignition system with variable characteristics | |||||||||
| GM | Base module | |||||||||
| HFM | Fuel injection and ignition system HFM (hot-film engine timing) | |||||||||
| KE | Mechanically/electronically controlled fuel injection (continuous, electronic) (CIS-E) | |||||||||
| LH | Electronically controlled gasoline injection system (LH = air mass measurement with hot wire) Engine 104/119 | |||||||||
| LH | Electronically controlled gasoline injection system (LH = air mass measurement with hot wire) Engine 120 | left | ||||||||
| LH | Electronically controlled gasoline injection system (LH = air mass measurement with hot wire) Engine 120 | right | ||||||||
| LLR | Idle speed control (gasoline-engined car) | |||||||||
| MAS | Engine systems control unit | |||||||||
| PMS | Fuel injection and ignition system (pressure engine management) | |||||||||
| TPM | Tempomat/cruise control, idle speed control | |||||||||
| Chassis - Systems | Pulse readout | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| ABS | Anti-lock brake system | ||||||||
| ADS | Adaptive damping system | ||||||||
| ASD | Automatic locking differential | ||||||||
| ASR | Acceleration skid control | ||||||||
| EAG | Electronic automatic transmission control | ||||||||
| PML | Parameter steering | ||||||||
| 4MATIC | Automatically controlled four-wheel drive | ||||||||
| Climate control - Systems | Pulse readout | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| HAU | Automatic heater control | ||||||||
| KLA | Automatic climate control | ||||||||
| STH | Auxiliary heater | ||||||||
| TAU | Automatic temperature control | ||||||||
| Body - Systems | Pulse readout | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| AB | Airbag | ||||||||
| EDW | Anti-theft warning system | ||||||||
| IFZ | Infrared remote control for central locking system | ||||||||
| KFB | Convenience feature | ||||||||
| PSE | Pneumatic control unit | ||||||||
| RV | Roadster soft top | ||||||||
| URB | Roll-over bar | ||||||||
Replaced parts, quoting manufacturer, if appropriate: _____
| Body exposure | Customer | Repair order No. | |||
|---|---|---|---|---|---|
| Licence No. | Model | Delivery | |||
| Item No. | Job No./Line No. 00-9009 | Work unit/hrs | Jobs to be performed Remove and put back vehicle contents (customer's property and service tools). | ||
| With reference to absent equipment | |||||
| 00--9015 | Check vehicle | ||||
| 00-9150 | Perform shop test drive | ||||
| Engine jobs: | |||||
| 20-1142 | Renew coolant and antifreeze, check for leaks (during service/rep.) | ||||
| 20-115. | Correct antifreeze mix ratio, check for leaks | ||||
| 20-14.. | Renew coolant pump | ||||
| 33-05.. | Remove and install front axle half | ||||
| left (00) right (01) both (02) | |||||
| 33-05.. | Check alignment and recondition front axle half | ||||
| left (30) right (31) both (32) | |||||
| 35-0052 | Disassemble and assemble both semi-trailing arms, renew parts according to condition | ||||
| (without removing rear axle flange) | |||||
| 35-0750 | Completely remove and install rear axle | ||||
| 35-079. | Expose rear axle carrier, disassemble and assemble both semi-trailing arms, | ||||
| renew parts according to condition (rear axle completely removed) | |||||
| 35-080. | Remove and install rear axle center piece with axle shafts (rear axle completely removed) | ||||
| 40 - 001. | Remove and mount road wheel | ||||
| front left (0)/a./(5) right (1) rear left (2)/a./(6) right (3) | |||||
| 40-003. | Balance road wheel (removed) | ||||
| one (1) two (2) three (3) four (4) five (5) | |||||
| 40-006. | Renew tires (road wheel removed) | ||||
| one (1) two (2) three (3) four (4) five (5) | |||||
| Make: Size: | |||||
| Rim | |||||
| 40-010. | renew (road wheel removed) one (1) two (2) three (3) four (4) five (5) | ||||
| 40-0300 | check for axial and radial runout | ||||
| 40 - 0450 | Measure wheelbase on front and rear axle if an accident is suspected | ||||
| 40-075. | Check chassis alignment optically - according to data sheet - without adjusting jobs | ||||
| 40-075. | Check chassis alignment optically - according to data sheet - with adjusting jobs | ||||
| 46-10.. | Remove and install - exchange - steering/power steering | ||||
| Fuel tank | |||||
| 47-0040 | drain and fill, clean strainer, renew gasket | ||||
| 47-0050 | remove and install | ||||
| 47-0060 | and take fuel to storage area | ||||
| 47-0065 | for scrapping cut up with sheet-iron shears | ||||
| Exhaust system | |||||
| 49-0190 | completely remove and install, renew plugged parts according to condition | ||||
| 49-0210 | remove and install as from plug connection | ||||
| 60-.... | Remove and install for body reconditioning/paintwork | ||||
| Re: | |||||
| 60-0020 | Carry vehicle damaged in accident within courtyard and workshop | ||||
| 60-0030 | Partially expose vehicle damaged in accident for optical chassis alignment check | ||||
| 60-0050 | Place body damaged in accident on straightening bench, fasten, loosen and | ||||
| put down again following reconditioning | |||||
| 60 - 02.. | For body reconditioning on straightening bench remove and install | ||||
| Front axle (00) | |||||
| Rear axle (10) | |||||
| Front/rear axle (20)} and parts | |||||
| Engine with transmission, front axle (30)} according to description | |||||
| Engine with transmission, front axle, rear axle (40)}in included text | |||||
| Engine with transmission, transfer case, | |||||
| front axle, rear axle (45) | |||||
| Additional jobs for | |||||
| 60-200. | automatic transmission (60-0230, -02409, -0245) | ||||
| 60-202. | cruise control (60-0230, -0240) | ||||
| 60 - 2040 | ASD (60-0210, -0220, -0240) | ||||
| 60-20.. | ABS (60-0200, -0220, -0230, -0240) | ||||
| 60-213. | air conditioning (60-0230, -0240) | ||||
| 60-215. | automatic climate control (60-0230, -0240) | ||||
| 60-217. | supplementary heater (60-0230, -0240) | ||||
| 60-22.. | level control (60-0200, -0210, -0220, -0230, -0240) | ||||
| 60-223. | hydropneumatic suspension (60-0200, -0210, -0220, -0230, -0240) | ||||
| 60-2260 | power steering (60-0245) | ||||
| 60-2430 | electric cable winch (60-0245) | ||||
| 60-264. | trailer coupling (60-0200, -0210, -0220, -0230, -0240, -0245) | ||||
| 60-026. | Remove and install pedal carrier for service brake (.), for parking brake (7) | ||||
| 60-03.. | Remove and install detachable body components in engine compartment | ||||
| partially (00) | |||||
| to renew bracing (01) | |||||
| to renew wheel assembly front end components left (04) | |||||
| VEH. as of 9/88 left (05) | |||||
| right (07)} Front fender | |||||
| to renew wheel assembly sheeting left (10) removed | |||||
| VEH. as of 9/88 left (11) | |||||
| right (13) | |||||
| to renew wheel assembly left (16)} Engine, front axle | |||||
| VEH. as of 9/88 left (17)} and front fender | |||||
| right (19)} removed | |||||
| to renew front end (2.)} Front end | |||||
| to renew bulkhead (28)} exposed | |||||
| Additional jobs for | |||||
| 60-200. | automatic transmission (60-0301, -0304, -0305, -0307, -0310, -0311, -0313) | ||||
| 60-202. | cruise control (60-0304, -0307, -0316, -0317, -0319, -0322, -0323, -0325, -0326) | ||||
| 60-2040 | ASD (06-0301, -0304, -0307, -0310, -0313, -0316, -0319, -0322, -0325) | ||||
| 60-20.. | ABS (60-0304, -0305, -0307, -0310, -0311,-0313, -0316, -0317, -0319, -0322, -0323, -0325, -0326) | ||||
| 60-213. | air conditioning (60-0301,-0304, -0305, -0307, -0310, -0311,-0313, -0316, -0317, -0319, | ||||
| -0322, -0323, -0325, -0326) | |||||
| 60-215. | automatic climate control (60-0301,-0304, -0307, -0310, -0313, -0316, -0319, -0322, -0325) | ||||
| 60-217. | supplementary heater (60-0304, -0307, -0310, -0313, -0319, -0322, -0323, -0325, -0326) | ||||
| 60-22.. | level control (60-0301,-0304, -0305, -0307, -0310, -0311,-0313, -0316, -0317, -0319, | ||||
| -0322, -0323, -0325, -0326) | |||||
| 60-223. | hydropneumatic suspension (60-0301, -0304, -0307, -0310, -0313, -0316, -0317, -0322, -0325) | ||||
| 60-241. | electric outside temperature indicator (60-0310, -0311, -0316, -0317, -0322, -0323, -0326) | ||||
| 60-244. | double-tone fanfare (60-0313, -0316, -0319, -0322, -0325) | ||||
| 60-245. | vehicle telephone (60-0313, -0319, -0322, -0325) | ||||
| 60-248. | headrests in rear end (60-0325) | ||||
| 60-260. | headlamp cleaning system (60-0301, -0304, -0305, -0307, -0310, -0311, -0313, -0316, -0317, | ||||
| -0319, -0322, -0323, -0326) | |||||
| 60-0345 | Remove and install detachable parts for renewing front cross member | ||||
| (bumper removed, front fender installed) | |||||
| 60-0350 | Remove and install detachable parts on outer center piece under windshield pane (pane removed) | ||||
| 60-0360 | Remove and install detachable parts in vehicle interior at front wall (engine compartment exposed | ||||
| - windshield pane removed) | |||||
| 60-1150 | Remove and install detachable parts on rear panelling for renewing rear center piece | ||||
| Additional jobs for | |||||
| 60 - 202. | cruise control (60 - 0360) | ||||
| 60 - 20.. | ABS (60-0360) | ||||
| 60-210. | airbag and belt tensioner (60-0360) | ||||
| 60-213. | air conditioning (60-0360) | ||||
| 60-215. | automatic climate control (60-0360) | ||||
| 60-217. | supplementary heater (60-0360) | ||||
| 60-227. | central locking system (60-0360, -1150) | ||||
| 60-23.. | electric window operation (60-0360) | ||||
| 60 - 264. | trailer coupling (60-1150) | ||||
| 60-06.. | Remove and install seats and fitted mats and take to storage area | ||||
| all (0) | |||||
| front left (09) | |||||
| front right (12) | |||||
| front both (15) | |||||
| front left and rear seat cushion (18) | |||||
| front right and rear seat cushion (21) | |||||
| rear, complete (2.) | |||||
| 60-06.. | Panelling (trim) in vehicle interior | ||||
| partially (50)} remove and install | |||||
| to renew wheel assembly front left (51)} front seat and | |||||
| to renew wheel assembly front right (52)} mats removed | |||||
| to renew front end (53) | |||||
| 60-065. | Panelling (trim) inside vehicle to renew side member outer shell at entrance | ||||
| left (7), right (8) remove and install (doors, seats and mats removed) | |||||
| Additional jobs for | |||||
| 60-210. | airbag and belt tensioner (60-0658) | ||||
| 60-227. | central locking system (60-0657, -0658) | ||||
| 60-23.. | electric window operation (60-0657, -0658) | ||||
| 60-235. | electric seat adjustment (60-0657, -0658) | ||||
| 60-238. | seat heater (60 - 0657, - 0658) | ||||
| Panelling (trim) inside vehicle to renew rear fender | |||||
| 60-06.. | remove and install left (7) | ||||
| right (..) | |||||
| both (8) | |||||
| Additional jobs for | |||||
| 60 - 227. | central locking system (60 - 0682) | ||||
| 60-245. | vehicle telephone (60 - 0671, -0676, -0683, -0688) | ||||
| 60-247. | reading lamps in rear compartment (60-0676, -0682, -0683, -0687, -0688) | ||||
| 60-2480 | headrests in rear compartment (60 - 0671, -0675, -0676, -0677, -0681, -0682) | ||||
| 60-2500 | heatable rear window (60-0671, -0676, -0682, -0683, -0688) | ||||
| 60-2520 | mech. sliding roof (60 - 0671, -0675, -0676, -0677, -0681, -0682, -0683, -0687, -0688) | ||||
| 60-256. | electr. sliding roof (60 - 0671, -0675, -0676, -0677, -0682, -0683, -0687, -0688) | ||||
| 60-258. | electr. sliding-lifting roof (60-0671, -0675, -0676, -0683, -0687, -0688) | ||||
| 60-0750 | Remove and glue back again glued-in damping elements in vehicle interior, renew according to condition | ||||
| 60-0755 | Remove and glue back again glued-in damping elements in trunk , renew according to condition | ||||
| 67-00.. | Remove and install windshield , renew sealing frame (33), renew (50) | ||||
| 67-03.. | Remove and install rear window, renew sealing frame (..), renew (11) | ||||
| 68-02.. | Partially remove and install roof lining (headlining), (20), remove and install (51), renew (..) | ||||
| 97-.... | Provide renewed body parts at vehicle underside with underfloor protection | ||||
| 97-0100 | Provide cavity preservation for renewed sheet metal parts | ||||
| 97-0135 | Remove accessories and put back again | ||||
| Re: | |||||
| Front end | Customer | Repair order No. | |||
|---|---|---|---|---|---|
| Licence No. | Model | Delivery | |||
| Item No. | Job No./Line No. 60--0... |
Work unit/hrs | Jobs to be performed Remove and install ornamental and detachable parts for body reconditioning/paintwork | ||
| Re: | |||||
| 62-01.. | Console | ||||
| for torsion bar bearing front left (30)/right (31) recondition | |||||
| for torsion bar bearing front left (32)/right (33) renew | |||||
| for wishbone bearing left (52)/right (53) renew (when renewing cross member for front axle) | |||||
| for brake support left (55)/right (56) renew (exposed) | |||||
| for brake support left (57)/right (58) renew (engine installed) | |||||
| left (65)/right (66) recondition | |||||
| 62-02.. | Cross member, front | ||||
| recondition (50) | |||||
| completely renew (engine and front axle installed or removed) (65) | |||||
| 62 - 03.. | Stiffening at front between wheel assemblies | ||||
| recondition (00) | |||||
| renew left (01), right (08), center (15), left and center (0.) | |||||
| right and center (1.) | |||||
| completely renew (2.) | |||||
| 62-0450 | Welded-in cross member for front axle | ||||
| renew (engine and front axle halves removed) | |||||
| Front end | |||||
| 62-0500 | recondition | ||||
| 62-05.. | renew on straightening bench without (01), with (10) bulkhead (firewall) | ||||
| Connection for side member, front | |||||
| 62-0550 | recondition at the left | ||||
| 62-0551 | recondition at the right | ||||
| 62-0552 | recondition both | ||||
| 62-05.. | renew left (60)/right (61) (when renewing front end) | ||||
| 62-0590 | Recondition tunnel above transmission | ||||
| 62-060. | Recondition bulkhead (0)/partially renew (1) | ||||
| 62 - 06.. | Bulkhead half | ||||
| left (05)/right (06) renew (when renewing wheel assembly) | |||||
| left (10)/right (11) renew (when renewing wheel assembly and front wall pillar) | |||||
| 62-062. | Center piece outside under windshield | ||||
| recondition (0)/partially renew (1)/renew (5) | |||||
| 62-08.. | Wheel assembly front | ||||
| left (00)/right (01) recondition | |||||
| 62-08.. | Wheel assembly front | ||||
| front part left (1.)/right (15) renew without side member (when renewing | |||||
| up to bulkhead left (40)/right (44) stiffening in range of wheel assembly to be renewed - | |||||
| engine and front axle installed or removed) | |||||
| 62-08.. | Wheel assembly front | ||||
| left (68)/right (74) with side member, renew on straightening bench | |||||
| (when renewing stiffening in range of wheel assembly about to be renewed) | |||||
| 88 - 0062 | Renew bumper holder front (bumber removed) | ||||
| 88-02.. | Renew frame (71)/protective grille (85) of cowling (cowling completely removed) | ||||
| 88-0260 | Completely remove and install cowling | ||||
| 88-0262 | Completely renew cowling | ||||
| Bumper front | |||||
| 88-100. | remove and install | ||||
| 88-101. | renew | ||||
| 88-1020 | disassemble and assemble, renew as required (removed) | ||||
| 88-1021 | assemble from new parts (without installation) | ||||
| 88-110. | left (0)/right (1) recondition | ||||
| 88-111. | left (0)/and (2) right (1) remove and install | ||||
| 88-112. | left (0)/and (2) right (1) remove and install (bumper removed) | ||||
| 88-113. | left (O)/and (2) riqht (1) renew | ||||
| 88-114. | left (0)/and (2) right (1) renew (bumper removed) | ||||
| 88-1160 | Additional jobs for renewing front fender with radio antenna installed | ||||
| 88-133. | Renew bulkhead at left (0)/right (1) under front fender | ||||
| 88-20.. | Refit engine hood (10)/remove and install (20)/renew (30) | ||||
| 88 - 2015 | Recondition engine hood | ||||
| Center section Rear end | Customer | Repair order No. | |||
|---|---|---|---|---|---|
| Licence No. | Model | Delivery | |||
| Item No. | Job No./Line No. | Work unit/hra | Jobs to be performed Remove and install ornamental and detachable parts for body reconditioning/paintwork | ||
| 60-0... | Re: | ||||
| 60-065. | Panelling (trim) inside vehicle to renew side member outer shell at entrance | ||||
| Left (7)/right (8) remove and install (doors, seats and mats removed) | |||||
| Additional jobs for | |||||
| 60-210. | airbag and belt tensioner (60 - 0658) | ||||
| 60 - 227. | central locking system (60-0657, -0658) | ||||
| 60 - 23.. | electric window operation (60-0657, -0658) | ||||
| 60-235. | electric seat adjustment (60-0657, -0658) | ||||
| 60-238. | seat heater (60 - 0657, - 0658) | ||||
| 60-11.. | Remove and install detachable parts on rear panelling for renewing rear center piece (50)/(when renewing | ||||
| one rear fender (55)/when renewing both rear fenders (60) | |||||
| 60-11.. | Remove and install detachable parts on rear panelling for renewing of/both (85) rear fenders left (7)/right (8) | ||||
| Additional jobs for | |||||
| 60-227. | central locking system (60-1180, -1185) | ||||
| 60-245. | vehicle telephone (60-1175, -1176, -1180, -1181, -1185) | ||||
| 60-253. | antenna (60-1175,-1176, -1180, -1181, -1185) | ||||
| 63-01.. | Side member outer shell at entrance | ||||
| left (00)/right (01) recondition | |||||
| left (10)/right (11) partially renew | |||||
| left (20)/right (21) renew from center pillar to front | |||||
| left (25)/right (26) renew from center pillar to rear | |||||
| left (30)/right (31) completely renew | |||||
| 63-01.. | Side member inner shell at entrance | ||||
| left (40)/right (41) recondition | |||||
| left (45)/right (46) partially renew | |||||
| 98-02.. | Main floor | ||||
| left (50)/right (51) recondition} at separating point | |||||
| left (80)/right (81) renew from center pillar to front} at side member | |||||
| left (84)/right (85) renew from center pillar to rear} inside | |||||
| left (88)/right (89) completely renew | |||||
| 63-03.. | Front wall pillar left (10)/right (11) recondition |
||||
| left (20)/right (21) partially renew | |||||
| left (30)/right (31) renew from belt line to roof frame | |||||
| left (50)/right (51) completely renew | |||||
| 63-04.. | Center pillar | ||||
| left (10)/right (11) recondition | |||||
| left (20)/right (21) partially renew | |||||
| left (30)/right (31) renew | |||||
| 63-04.. | Box-type pillar at rear fender | ||||
| front left (80)/right (81) recondition | |||||
| front left (90)/right (91) renew | |||||
| (when renewing rear fender) | |||||
| 63-07.. | Rear pillar | ||||
| left (00)/right (01) recondition | |||||
| left (10)/right (11) renew (when renewing rear panelling) | |||||
| left (12)/right (13) renew (when renewing rear fender) | |||||
| 63-07.. | Outer part of wheel assembly, rear | ||||
| left (50)/right (51) recondition | |||||
| left (60)/right (61) partially renew | |||||
| 63-07.. | Inner part of wheel assembly, rear | ||||
| left (80)/right (81) recondition | |||||
| 63 - 08.. | Wheel assembly rear left (00)/right (01) outer and inner part, renew without rear pillar | ||||
| (when renewing rear fender) | |||||
| 63-08.. | Wheel assembly rear left (10)/right (11), renew with rear pillar | ||||
| (when renewing rear fender and roof panelling) | |||||
| 63 - 08.. | Lateral rear inner panel left (50)/right (51), renew (when renewing rear fender | ||||
| and complete box-type pillar) | |||||
| Rear fender | |||||
| 63 - 0880 | left recondition | ||||
| 63 - 0881 | right recondition | ||||
| 63-08.. | Rear fender | ||||
| left (8.)/right (9.)/both (..) completely renew | |||||
| 63-09.. | Front end of rear fender | ||||
| left (87)/right (90) renew | |||||
| Rear center piece, below | |||||
| 64 - 0010 | recondition | ||||
| 64 - 00.. | renew (20)/renew (when renewing one rear fender) (21)/ | ||||
| renew (when renewing rear fenders) (22) | |||||
| Panelling between rear window and trunk lid | |||||
| 64 - 0050 | recondition | ||||
| 64 - 0055 | partially renew | ||||
| 64 - 0060 | renew (when renewing rear fender) | ||||
| Cross member at rear floor end | |||||
| 64-0120 | recondition | ||||
| 64-01.. | partially renew (25)/renew (when renewing rear | ||||
| center piece) (30) | |||||
| 64-0150 | Recondition cross member above rear axle | ||||
| Spare wheel cavity | |||||
| 64-0200 | recondition | ||||
| 64 - 02.. | renew (..) | ||||
| renew with lefthand trunk floor (..) | |||||
| renew with righthand trunk floor (21) | |||||
| 64 - 03.. | Side member rear | ||||
| left (70)/right (71) recondition | |||||
| left (75)/right (76) partially renew | |||||
| left (85)/right (86) renew up to wheelhouse | |||||
| Understructure rear end | |||||
| 64-0595 | recondition | ||||
| 64-0... | renew with side member(s) up to wheel assembly | ||||
| 64-060. | renew with side member(s) up to rear axle | ||||
| 64 - 0609 | renew with side member(s) up to rear wall | ||||
| 64 - 0620 | renew up to near reinforcement carrier | ||||
| Rear floor | |||||
| 64 - 0850 | recondition | ||||
| 64 - 08.. | lefthand rear floor (..)} renew (when renewing fender) | ||||
| righthand rear floor (64) | |||||
| lefthand rear floor (8.)} renew (when renewing rear center piece | |||||
| righthand rear floor (85)} and fender) | |||||
| Rear floor between fenders | |||||
| 64 - 08.. | renew up to near cross member} (when renewing rear center piece | ||||
| 64 - 090. | renew up to rear wall} and both fenders) | ||||
| 65-009. | Roof panelling, recondition (0)/renew (.) | ||||
| 68 - 0220 | Partially remove and install roof panelling (headlining) | ||||
| Front door | |||||
| 71-100. | left (0)/right (1) recondition | ||||
| 72-104. | left (0)/right (1) remove and install | ||||
| 72-106. | left (0)/right (1) renew and fit | ||||
| 72-130. | All door components | ||||
| front left (1)/right (6) transfer (door removed) | |||||
| 72-1... | Supplementary jobs for removal and mounting of door front left (08.)/right (12.) | ||||
| Rear door | |||||
| 72-100. | left (2)/right (3) recondition | ||||
| 72-104. | left (2)/right (3) remove and install | ||||
| 72-106. | left (2)/right (3) renew and refit | ||||
| 72-131 | All door components | ||||
| rear left (1)/right (6) transfer (door removed) | |||||
| 72-11.. | Supplementary jobs for removal and mounting of door rear left (6.)/right (9.) | ||||
| Door panelling (trim) | |||||
| 72 - 230. | left (2)/right (3)/both (4)} remove and install | ||||
| rear left (5)/right (6)/both (7) | |||||
| 72-233. | front left (6)/right (7)} renew | ||||
| rear left (8)/right (9) | |||||
| 88-0850 | Remove and install rear bumper | ||||
| 88-0860 | disassemble and assemble, renew parts according to condition (removed) | ||||
| 88-0865 | assemble from new parts (without installation) | ||||
| 88-0867 | Renew rear bumper holder (bumper removed) | ||||
| Trunk lid | |||||
| 88-17.. | refit (00)/remove and install (10)/renew (15) | ||||
| 88-1705 | recondition | ||||
| Paintwork | Customer | Repair order No. | |||
|---|---|---|---|---|---|
| Licence No. | Model | Delivery | |||
| Item No. | Job No./Line No. 00-80 | Work unit/hrs | Jobs to be performed Vehicle body wash (00)/and (10)/chassis wash (20) | ||
| 00 - 9015 | Check vehicle on test bench | ||||
| 00-9150 | Perform workshop test drive | ||||
| 98-1010 | Perform chrome care | ||||
| 98-1015 | Perform paint and chrome care | ||||
| 98-1020 | Polish vehicle for adapting paintwork | ||||
| 98-1025 | Clean outside as a preparation for painting | ||||
| 98-1030 | Remove dirt/preservation not soluble in water | ||||
| 98-1035 | Patch up paint damage with brush, paint number: | ||||
| 98-1040 | Remove rusty spots on the following parts | ||||
| 98-1045 | Paint primed, derusted spots with brush on the following parts | ||||
| Re: | |||||
| 98-1050 | Perform safety measures against baking | ||||
| 98-1055 | Supplementary jobs for painting non-adjacent surfaces | ||||
| Preparatory jobs for painting | |||||
| 98-12.. | installed body components (..) | ||||
| 98-13.. | removed new/exposed body components (..) | ||||
| 98-14.. | removed completed body components (..) | ||||
| 98-149. | removed minor body components | ||||
| Preparatory jobs for | |||||
| 98-15.. | complete paintwork (..) | ||||
| 98-15.. | paint one new body (..) | ||||
| 98-15.. | vehicle paintwork without roof (..) | ||||
| 98-15.. | Vehicle paintwork below belt line (..) | ||||
| 35-179. | Paint ornamental wheel cap | ||||
| one (1)/two (2)/three (3)/four (4) | |||||
| 98-200. | Paint removed small parts | ||||
| Re: | |||||
| 35-21.. | Paint bumper front (1.)/rear (2.) PU | ||||
| Paint front trim | |||||
| 98-22.. | complete (1.), below bumper (2.) | ||||
| below lamp unit left (3.), right (4.) | |||||
| upper (5.), lower (6.), both (7.), laterally left (8.), right (9.) | |||||
| 98-2... | Front fender left (41.)/right (61.), complete paint job |
||||
| left (42.)/right (62.) (side surface) paint | |||||
| left (43.)/right (63.) (side surface) paint above strip | |||||
| left (44.)/right (64.) (side surface) paint below strip | |||||
| 98-280. | Paint engine hood | ||||
| Paint panelling following engine hood | |||||
| 98-29.. | complete (1.), left and right (2.), | ||||
| left (3.), right (4.), center (5.) | |||||
| 98 - 298. | Paint panelling around windshield | ||||
| 98-301. | Completely paint front end | ||||
| Stiffening (bracing) | |||||
| 98-302. | paint at front on front end | ||||
| 98-303. | paint at front with cross member on front end | ||||
| 98-30.. | and paint cross member with wheel assembly left (4)/right (5.) at front on front end | ||||
| 98-306. | Paint front wall (engine compartment) completely with cavity located behind | ||||
| 98-307. | Completely paint front wall (engine compartment) | ||||
| Front door | |||||
| 98-4... | left (01.)/right (31.) completely paint | ||||
| left (02.)/right (32.) paint without window frame | |||||
| left (03.)/right (33.) paint above strip | |||||
| left (04.)/right (34.) paint above strip up to belt line | |||||
| left (05.)/right (35.) paint below strip | |||||
| left (06.)/right (36.) paint below plastic trim | |||||
| left (07.)/right (37.) paint window frame | |||||
| Rear door | |||||
| 98-4... | left (11.)/right (41.) completely paint | ||||
| left (12.)/right (42.) paint without window frame | |||||
| left (13.)/right (43.) paint above strip | |||||
| left (14)/right (44.) paint above strip up to belt line | |||||
| left (15.)/right (45.) paint below strip | |||||
| left (16.)/right (46.) paint below plastic trim | |||||
| left (17.)/right (47.) paint window frame | |||||
| Door cutouts of side doors | |||||
| 98-47.. | left (1.)/right (2.) paint above belt line | ||||
| left (5)/right (6.) completely paint including B-column | |||||
| Entrance side member | |||||
| 98-5... | completely paint left (0..)/right (1..) | ||||
| paint outside left (0..)/right (1..) | |||||
| Paint lefthand column | |||||
| 98-55.. | A-column (1.) | ||||
| B-column (5.), B-column complete (6.), B-column outside (7.) | |||||
| 98-56.. | C-column (0.), C-column complete (1.), | ||||
| C-column below belt line (2.), C-column above belt line (3.) | |||||
| Paint righthand column | |||||
| 98-57.. | A-column (1.) | ||||
| B-column (5.), B-column complete (6.), B-column outside (7.) | |||||
| 98-58.. | C-column (0.), C-column complete (1.), | ||||
| C-column below belt line (2.), C-column above belt line (3.) | |||||
| 98-6... | Paint roof panelling | ||||
| 98-63.. | Paint roof panelling laterally left (..), laterally right (..) | ||||
| 98-650. | Paint sliding roof | ||||
| 98-7... | Rear fender | ||||
| left (0..)/right (4..) paint with lateral roof panelling below end face and door | |||||
| left (0.)/right (4..) paint with lateral roof panelling above end face and door | |||||
| left (0..)/right (4..) paint near belt line with end face under door | |||||
| left (1..)/right (5..) paint with belt line above end face under door | |||||
| left (1.)/right (5..) paint above strip up to belt line | |||||
| left (1..)/right (5..) paint below strip | |||||
| left (..)/right (...) paint below strip following wheelhouse | |||||
| 98-79.. | Paint frame of left (..)/right (..) rear side window | ||||
| 98-795. | Paint tank flap | ||||
| 98-796. | Paint panelling in front of trunk lid | ||||
| 98-80.. | Paint trunk lid | ||||
| 98-81.. | Rear center piece | ||||
| paint complete below (1.) | |||||
| paint below above (4.)/below (5.) bumper | |||||
| paint below left (8.)/right (9.) up to vehicle center | |||||
| 98-82.. | Paint trunk completely (12)/partially (22) | ||||
| 98-84.. | Paint trunk flap complete (1.), below strip (2.) | ||||
| 98-91.. | Completely paint vehicle | ||||
| 98-92.. | Paint new body | ||||
| 98-93.. | Paint vehicle without roof | ||||
| 60-942. | Paint vehicle below belt line | ||||