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Home >> Mercedes Benz >> 2023 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 167 Chassis >> Testing & Repair >> Remove/Install Catalytic Converter >> Remove/Install Right Catalytic Converter - AR49.20-P-0102MNO

Remove/Install Right Catalytic Converter - AR49.20-P-0102MNO

Model 167 With Engine 176, 177 

MODIFICATION NOTES

15.11.2021 Remove seal (14). Operation step 13.  
Fig 1: Right Catalytic Converter Components Location - Model 167 With Engine 176, 177
G15038313Courtesy of MERCEDES-BENZ USA
G15038314Courtesy of MERCEDES-BENZ USA

Shown on engine 177.9 as of modification year 21/1 

G15038315Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
REMOVINGINSTALLING Remove/install     
1 Remove engine with front axle carrier. Engine 177 in model 167 AR01.10-P-2500MNP
    Engine 176 in model 167 AR01.10-P-2500MNO
2 Release and disconnect right lambda sensor electrical connector upstream of the catalytic converter (G3/4).   AR07.04-P-0083MNO
3 Unclip electrical connector of the right lambda sensor downstream of the catalytic converter (G3/6) and release and disconnect.   AR07.04-P-0084MNO
4 Remove lines of the gasoline particulate filter differential pressure sensor from the catalytic converter (1). Engine 177 in model 167
with code 598 (Gasoline particulate filter (GPF) with sensor system)
AR49.20-P-3020MSC 
5 Open clamp (2) and release catalytic converter (1) from exhaust gas turbocharger (3). INSTALLATION IMPORTANT Replace clamp (2).  
    TORQUE SPECIFICATION Engine 177 in model 167Clamp, front exhaust system to turbocharger *BA49.10-P-1001-02E 
    TORQUE SPECIFICATION Engine 176 in model 167Screw/bolt, catalytic converter clamp to exhaust gas turbocharger *BA49.10-P-1001-02W 
6 Remove screws (4). TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
7 Remove the heat shield (5).    
8 Loosen screws (6) until the bracket (7) can be moved. TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
9 Lift bracket (7) and push toward the rear. IMPORTANT The bores of the bracket (7) are slotted.  
10 Remove screws (8). TORQUE SPECIFICATION Engine 176 in model 167Bolt, holder for catalytic converter to transmission catalytic converter/holder *BA49.10-P-1004-02W 
    TORQUE SPECIFICATION Engine 177 in model 167Bolt, bracket for catalytic converter to catalytic converter/bracket *BA49.10-P-1011-02E 
11 Unscrew screws (9) and remove holder (10). TORQUE SPECIFICATION Engine 177 in model 167Bolt, butterfly bracket to bracket *BA49.10-P-1002-02E 
    TORQUE SPECIFICATION Engine 176 in model 167Bolt, butterfly holder to bracket/catalytic converter *BA49.10-P-1002-02W 
12 Unscrew screws (11) from bracket (12) and remove catalytic converter (1). TORQUE SPECIFICATION Engine 177 in model 167Bolt, exhaust system bracket to transmission *BA49.10-P-1009-02E 
    TORQUE SPECIFICATION Engine 176 in model 167Bolt, holder for catalytic converter to transmission catalytic converter/holder *BA49.10-P-1004-02W 
13 Remove seal (14). Engine 177.9 in model 167as of modification year 21/1
INSTALLATION IMPORTANT Replace seal (14).
 
14 Install in the reverse order.    
15 Check installation position and unobstructed movement of exhaust system and correct if necessary.    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6X1 Nm 9 13
EXHAUST SYSTEM

Number Designation Engine 177 in model 167
BA49.10-P-1001-02E Clamp, front exhaust system to turbocharger M6 Nm 8
M8 Nm 23
EXHAUST SYSTEM

Number Designation Model 167 with engine 176
BA49.10-P-1001-02W Screw/bolt, catalytic converter clamp to exhaust gas turbocharger M6 Nm 8
M8 Nm 23
EXHAUST SYSTEM

Number Designation Engine 177 in model 167
BA49.10-P-1002-02E Bolt, butterfly bracket to bracket Nm 20
EXHAUST SYSTEM

Number Designation Model 167 with engine 176
BA49.10-P-1002-02W Bolt, butterfly holder to bracket/catalytic converter M8 Nm 20
EXHAUST SYSTEM

Number Designation Model 167 with engine 176
BA49.10-P-1004-02W Bolt, holder for catalytic converter to transmission catalytic converter/holder M8 Nm 20
EXHAUST SYSTEM

Number Designation Engine 177 in model 167
BA49.10-P-1009-02E Bolt, exhaust system bracket to transmission Nm 20
EXHAUST SYSTEM

Number Designation Engine 177 in model 167
BA49.10-P-1011-02E Bolt, bracket for catalytic converter to catalytic converter/bracket Nm 20