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Home >> Mercedes Benz >> 2023 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Air Intake, Turbocharging -- 167 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Low-Temperature Circuit Additional Radiator >> Remove/Install Low-Temperature Circuit Additional Radiator - AR09.41-P-3001MNO

Remove/Install Low-Temperature Circuit Additional Radiator - AR09.41-P-3001MNO

Engine 176, 177 In Model 167 

Fig 1: Low-Temperature Circuit Additional Radiator Components Location - Engine 176, 177 In Model 167
G15037122Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Drain coolant of low-temperature circuit. Engine 177 in model 167 AR09.41-P-6834MNP
    Engine 176 in model 167 AR09.41-P-6834MNO
2 Remove upper radiator shutters. Engine 176, 177 in model 167 with code 9U7 (Aerodynamic measure package control code) AR20.20-P-3882MNO
3 Remove bolts (1).    
4 Remove lower air duct segment (2).    
5 Remove expansion rivets and remove upper air duct segment (3). SPECIAL TOOL Dismantling tool Fig 2
6 Remove nuts (4). TORQUE SPECIFICATION Nut/screw, hood mounting bracket *BA62.30-P-1010-02I 
7 Remove screws (5) and remove retaining bracket (6). TORQUE SPECIFICATION Nut/screw, hood mounting bracket *BA62.30-P-1010-02I 
8 Remove nuts (7). TORQUE SPECIFICATION Nut/screw, strut to crossmember/impact absorber *BA62.30-P-1011-02I 
9 Remove screws (8) and remove strut (9). TORQUE SPECIFICATION Nut/screw, strut to crossmember/impact absorber *BA62.30-P-1011-02I 
10 Remove side air duct segments (10) at cooling module.    
11 Remove coolant hoses (11) at low-temperature circuit additional cooler (12). IMPORTANT Capture escaping coolant using suitable means. AR20.20-P-7441-01RQ
12 Release low-temperature circuit additional cooler (12) at locks and remove towards the front.    
13 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Perform engine test run; in this connection, check cooling circuit for proper operation and leak tightness.    
FRONT END WITH REINFORCEMENT

Number Designation Model 167
BA62.30-P-1010-02I Nut/screw, hood mounting bracket M6 Nm 10
FRONT END WITH REINFORCEMENT

Number Designation Model 167
BA62.30-P-1011-02I Nut/screw, strut to crossmember/impact absorber M8 Nm 24
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G13659648Courtesy of MERCEDES-BENZ USA