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Home >> Mercedes Benz >> 2023 >> GLE450 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging -- 167 Chassis (2 Of 2) >> Testing & Repair >> Remove/Install Right Water-Cooled Charge Air Cooler - AR09.41-P-6828MNO

Remove/Install Right Water-Cooled Charge Air Cooler - AR09.41-P-6828MNO

Engine 176 In Model 167 

Fig 1: Right Water-Cooled Charge Air Cooler Components Location - Engine 176 In Model 167
G15037135Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove left charge air cooler.   AR09.41-P-6827MNO 
2 Release and disconnect electrical connector of right throttle valve actuator (M16/61).    
3 Remove purge line (1) at right charge air cooler (2).    
4 Remove right charge air cooler (2) upwards. INSTALLATION IMPORTANT : Wet elastomer bearings at bracket of right charge air cooler (2) with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
5 Check elastomer bearings of right charge air cooler (2) for damage. If problems exist,

Replace appropriate elastomer bearing.
 
6 Remove right throttle valve actuator (M16/61). When replacing the right charge air cooler (2). AR07.51-P-1403MNO
7 Remove pressure sensor upstream of right throttle valve (B28/21). When replacing the right charge air cooler (2). AR09.41-P-1021MNO
8 Remove boot (3) from right charge air cooler (2). When replacing the right charge air cooler (2).
SPECIAL TOOL Hose clamp pliers
Fig 2
9 Install in the reverse order.    
Fig 2: Identifying Hose Clamp Pliers (454 589 00 37 00)
G12939525Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67