Adjust Front Door - AR72.10-P-0550ME

Model 167 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Check
1	Check adjustment of left and right front doors (1).		AR60.00-P-0900-01ME
		The contour of the front fender should be flush with the contour of the front door (1) or may protrude by a maximum of 1 mm.
		Front door to rear door	*BE60.00-P-1010-01LA
		Front door to fender	*BE60.00-P-1009-01LA
		Feeler gauge	Fig 1
	Remove
2	Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).
3	Remove screws (2) of lock striker (3) and remove lock striker (3).
	Adjust on front door (1)
4	Loosen screws (4 or 6) on hinge (5 or 7), adjust front door (1), and tighten screws (4 or 6) again.		AR60.00-P-0900-01ME
		Do not loosen screws (4, 6) simultaneously. If the front door (1) comes into contact with other components, the paint can be damaged.
		The hinges (5, 7) must not be placed under stress when adjusting. Otherwise the hinges (5, 7) can be damaged.
		Screw/bolt, hinge to front door	*BA72.10-P-1002-01O
		Front door to rear door	*BE60.00-P-1010-01LA
		Front door to fender	*BE60.00-P-1009-01LA
		Feeler gauge If making adjustments via the screws (4, 6) on the hinges (5, 7) is not sufficient: ↓ Adjust front door (1) on body.	Fig 1
	Adjusting on the body
5	Remove instrument panel.		AR68.10-P-1000ME
6	Remove front floor covering.	Remove front floor covering on front passenger side	AR68.80-P-0008ME
		Remove front floor covering on driver side	AR68.80-P-0007ME
7	Unclip distributor box on left A-pillar or fuse box on right A-pillar and place to one side until the nuts (8) are accessible.	Do not crush or kink or subject lines to tension This will result in damage to the lines which may impair their functional capability.
8	Expose nuts (9) on A-pillar.
9	Loosen nuts (8 or 9) on A-pillar only so far that the front door (1) can be adjusted; adjust the front door (1) and tighten nuts (8, 9) again.		AR60.00-P-0900-01ME
		Do not loosen nuts (8, 9) simultaneously. If the front door (1) comes into contact with other components, the paint can be damaged. The hinges (5, 7) must not be placed under stress when adjusting. Otherwise the hinges (5, 7) can be damaged.
		Bolt/nut, hinge to A-pillar	*BA72.10-P-1003-01O
		Front door to rear door	*BE60.00-P-1010-01LA
		Front door to fender	*BE60.00-P-1009-01LA
		Feeler gauge	Fig 1
10	Clip in distributor box on left A-pillar or fuse box on right A-pillar.
11	Install instrument panel.		AR68.10-P-1000ME
12	Install front floor covering.	Install front floor covering on front passenger side	AR68.80-P-0008ME
		Install front floor covering on driver's side	AR68.80-P-0007ME
	Install
13	Position lock striker (3) on B-pillar and screw in screws (2) up to stop.	It must still be possible to adjust the lock striker (3).
14	Align lock striker (3) by carefully closing for door (1).	The contour of the front door (1) must be flush with the contour of the rear door or may protrude by a maximum of 1 mm.
15	Tighten screws (2) of lock striker (3) on B-pillar.	Bolt, lock striker to B-pillar	*BA72.10-P-1004-01O
16	Repair paint damage at bolt heads of screws (4, 6).	Overview of MB materials and how they are processed	AR98.00-P-0150CW
	Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
17	Protect front door (1) and A-pillar in area of both hinges (5, 7) against corrosion; remove excessive wax.	Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
	Concluding tasks
18	Calibrate 360° camera for left outside mirror (B84/7) or 360° camera for right outside mirror (B84/8) using the vehicle diagnosis system.
			AD00.00-P-2000-06ME

GAP DIMENSIONS

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1009-01LA	Front door to fender	Dimension "G"	mm	3, 5 (±0, 5)	3, 5 (±0, 5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.9
BE60.00-P-1009-01LA	Front door to fender	Dimension "G"	mm	3, 5 (±0, 5)
		For picture, see		AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1010-01LA	Front door to rear door	Dimension "H"	mm	4 (±0, 5)	4 (±0, 5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

GAP DIMENSIONS

Number	Designation			Model 167.9
BE60.00-P-1010-01LA	Front door to rear door	Dimension "H"	mm	4 (±0, 5)
		For picture, see		AR60.00-P-0900-01ME

FRONT DOOR

Number	Designation		Model 167
BA72.10-P-1002-01O	Screw/bolt, hinge to front door	Nm	32

FRONT DOOR

Number	Designation		Model 167
BA72.10-P-1003-01O	Bolt/nut, hinge to A-pillar	Nm	40

FRONT DOOR

Number	Designation		Model 167
BA72.10-P-1004-01O	Bolt, lock striker to B-pillar	Nm	24

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1018-05A	Wax for engine compartment (400 ml spray can)	A 000 986 33 70 10