Remove/Install Front Axle Shafts - AR33.30-P-0620MFA
Model 118, 177, 247
MODIFICATION NOTES
| 04.05.2023 | Series production tool 246 589 01 33 00 newly added. | Operation step 10 |
Shown on model 177
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notes on automatic transmission | Model 118, 177, 247 with transmission 700.42, 724.0/1 | AH27.19-P-0001-01NKB | |
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Move transmission to neutral position and release the parking brake. | ||
| 2 | Remove left or right wheel and tire assembly. | AR40.10-P-1102MFA | |
| 3 | Remove lower engine compartment lining. | Model 118, 177, 247 with engine 260 with code M016 (Uprated engine) Model 118, 177, 247.7 with engine 139 |
AR61.20-P-1105MFR |
| Model 118, 177, 247 with engine 260 except code M016 (Uprated engine) Model 118, 177, 247 with engine 282 | AR61.20-P-1105MFA | ||
| Model 118, 177, 247 with engine 608, 654 |
AR61.20-P-1105MFE | ||
| 4 | Remove front part of left or right front fender liner. | AR88.10-P-1301MFA | |
| 5 | Remove hub cap (1). | If damage is present, ↓ replace hub cap (1). |
Fig 2 |
| 6 | Remove bolt (2). | Do not exceed bolt (2) torque. Otherwise the angular contact ball bearing will be damaged. |
*BA33.30-P-1001-02G |
| 7 | Remove nut of lower control arm (5) from steering knuckle (9) and remove lower control arm (5). | Otherwise, the ball head or steering knuckle (9) will be damaged. Combination wrench |
*BA33.15-P-1005-01F |
| Fig 9 | |||
| Fig 3 | |||
| 8 | Route front axle shaft (4) out of steering knuckle (9) and secure against falling down. | Teflon spray, art. No.K007.1 |
*BR00.45-Z-1041-06A |
| Fig 4 | |||
| 9 | Unscrew screws (6) and remove front axle shaft intermediate bearing (7) from support (8). | When removing right front axle shaft (4). |
*BA33.30-P-1002-02G |
| 10.1 | Pull left front axle shaft (4) out of transmission and remove. | When removing left front axle shaft (4). Do not damage radial shaft sealing ring of front axle shaft (4) during installation. Otherwise, the transmission will leak. |
Fig 8 |
| Fig 6 | |||
| Fig 5 | |||
| Fig 7 | |||
| 10.2 | Pull right front axle shaft (4) out of transmission and front axle shaft intermediate bearing (7) and remove. | When removing right front axle shaft (4). Do not damage radial shaft sealing ring of front axle shaft (4) during installation. Otherwise, the transmission will leak. Aid of helper required. |
Fig 8 |
| Fig 6 | |||
| Fig 5 | |||
| Fig 7 | |||
| Check | |||
| 11 | Check boots of front axle shaft (4) for damage. | When reusing front axle shaft (4). If damage is present, ↓ Replace boots of front axle shaft (4). |
AR33.30-P-0690MFA |
| 12 | Check radial shaft sealing ring of front axle shaft (4) for damage. | If damage is present, ↓ Replace radial shaft sealing ring of front axle shaft (4). Model 118, 177, 247 with transmission 724.1 |
AR27.40-P-0211MFA |
| Model 118, 177, 247 with transmission 724.0 | AR27.40-P-0211MFC | ||
| Model 118, 177, 247 with transmission 700.42 | AR27.40-P-0211MFE | ||
| 13 | Install in the reverse order. | ||
| Check | |||
| 14 | Check transmission oil level and correct if necessary. | Model 118, 177, 247 with transmission 724.1 | AR27.00-P-0104MFA |
| Model 118, 177, 247 with transmission 724.0 | AR27.00-P-0104MFC | ||
| Model 118, 177, 247 with transmission 700.42 Follow the prescribed work procedure exactly and observe the Specifications for Operating Fluids. Otherwise the transmission may be damaged. |
AR27.00-P-0104MFE | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 15 | Perform engine test run and check transmission for proper operation and leak tightness. | ||
| 16 | Install lower engine compartment lining. | Model 118, 177, 247 with engine 260 with code M016 (Uprated engine) Model 118, 177, 247.7 with engine 139 |
AR61.20-P-1105MFR |
| Model 118, 177, 247 with engine 608, 654 | AR61.20-P-1105MFE | ||
| Model 118, 177, 247 with engine 260 except code M016 (Uprated engine) Model 118, 177, 247 with engine 282 | AR61.20-P-1105MFA |
TRAILING ARMS, TRANSVERSE CONTROL ARMS
| Number | Designation | Model 118, 177, 247 | |||
|---|---|---|---|---|---|
| BA33.15-P-1005-01F | Nut, supporting ball joint/transverse control arm to steering knuckle | M14 | Stage 1 | Nm | 90 |
| Stage 2 | ∠° | 90 | |||
FRONT AXLE SHAFT
| Number | Designation | Model 118, 177, 247 | |||
|---|---|---|---|---|---|
| BA33.30-P-1001-02G | Bolt, front axle shaft to wheel bearing | M14 | Stage 1 | Nm | 100 |
| Stage 2 | ∠° | 45 | |||
FRONT AXLE SHAFT
| Number | Designation | Model 118, 177, 247 | ||
|---|---|---|---|---|
| BA33.30-P-1002-02G | Bolt, intermediate shaft bearing cap to engine carrier | M8 | Nm | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-06A | Teflon spray, art. No.K007.1 | Carl Roth GmbH & Co KG Schoemperlenstr. 1-5 76185 Karlsruhe Germany Tel. +49 721 5606-0 Fax +49 721 5606-149 http://www.carl-roth.de |