Replace Spark Plugs - AP15.10-P-1580J
Engine 139 in model 118, 177, 247
Shown on engine 139 in model 177.053
Shown on engine 139 in model 177.053
Shown on ignition coil in engine 157.980
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notice | Information on avoiding damage when replacing spark plugs | AH15.10-P-0002-02A | |
| Notice | Notes on avoiding damage to ignition system | AH15.10-P-0002-01V | |
| Preparatory tasks | |||
| 1 | As a supplement to the following description, the method can also be called up as a WSM film. | Video: Clean spark plug wells | multimedia:A supplement to the article is available.
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| Remove | |||
| 2 | Switch electronic ignition lock control unit to position "0". | ||
| 3 | Remove engine cover. | AP01.10-P-2405-01K | |
| 4 | Remove bolts (5). | ||
| 5 | Remove ignition coils (6a, 6b, 6c, 6d) with lines connected and place to one side. | Do not crush or kink or subject electric lines to tension. Damage can otherwise occur. |
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| Clean | |||
| 6 | Use compressed air to blow out any dirt residue in the spark-plug recesses. | Seal openings with lint-free rags. Damage can otherwise occur. |
Fig 2 |
| Check | |||
| 7 | Check whether dirt remains in the spark plug wells. | If dirt remains in the spark plug wells, ↓ clean spark plug wells with cleaner and blow out with compressed air. Continue with operation step 8. If the spark plug wells are clean, ↓ Proceed with operation step 10. |
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| Clean | |||
| 8 | clean spark plug wells with cleaner and blow out with compressed air. | If dirt remains in the spark plug wells. Seal openings with lint-free rags. Damage can otherwise occur. |
|
| Check | |||
| 9 | Check whether dirt remains in the spark plug wells after cleaning with cleaner. | If dirt remains in the spark plug wells. If dirt remains in the spark plug wells, ↓ clean spark plug wells with cleaner and blow out with compressed air. Continue with operation step 8. If the spark plug wells are clean, ↓ Proceed with operation step 10. |
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| Remove | |||
| 10 | Unscrew spark plugs (1) using spark plug wrench (01) from cylinder head. | Fig 1 | |
| Clean | |||
| 11 | Vacuum spark plug wells using vacuum cleaner attachment. | Remove metal insert at end of hose. Damage can otherwise occur. |
Fig 3 |
| Install | |||
| 12 | Screw new spark plugs (1) using spark plug wrench (01) into cylinder head. | *BA15.10-P-1001-01E | |
| Fig 1 | |||
| Check | |||
| 13 | Check spark plug connectors (2), ignition coils (6a, 6b, 6c, 6d) and ignition lines for damage, deformation and cracking. | If problems are determined, ↓ rectify the problems. |
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| Install | |||
| 14 | Apply coating of spark plug connector grease to sealing lips (3) of spark plug connectors (2) before installation. | Spark plug connector grease 35 g | *BR00.45-Z-1102-06A |
| 15 | Install ignition coils (6a, 6b, 6c, 6d) with lines connected. | ||
| 16 | Screw in screws (5). | *BA15.10-P-1001-04A | |
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 17 | Perform engine test run. | If problems are determined, ↓ rectify the problems. |
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| 18 | Switch off engine. | ||
| Install | |||
| 19 | Install engine cover. | AP01.10-P-2405-01K |
SPARK PLUGS
| Number | Designation | Engine 139 | |
|---|---|---|---|
| BA15.10-P-1001-01E | Spark plug to cylinder head | Nm | 15 |
IGNITION COIL
| Number | Designation | Engine 139 | |
|---|---|---|---|
| BA15.10-P-1001-04A | Screw/bolt, ignition coil to cylinder head cover | Nm | 8 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1102-06A | Spark plug connector grease 35 g | A 002 989 08 08 |