Rear Fender Installation - Ar63.50-P-1400-04MFD
Model 118.3
| Number | Designation | Model 118.3 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01NA | Rear door to side wall | Dimension "I" | mm | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFC | |||
| Number | Designation | Model 118.3 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01NA | Fuel filler flap/fuel filler flap hybrid to side wall (circumferential) | Dimension "J" | mm | 2 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFC | |||
| Number | Designation | Model 118.3 | ||
|---|---|---|---|---|
| BE60.00-P-1015-01NA | Liftgate/trunk lid to side wall | Dimension "M" | mm | 3, 5 (±1) |
| For picture, see | AR60.00-P-0700-01MFC | |||
| Number | Designation | Model 118.3 | ||
|---|---|---|---|---|
| BE60.00-P-1017-01NA | Outer tail lamp to side wall | Dimension "O" | mm | 1, 5 (±0, 5) |
| Number | Designation | Model 118.3 | ||
|---|---|---|---|---|
| BE60.00-P-1022-01NA | Bumper at rear to side wall | Dimension "T" | mm | 0 (+0, 5) |
| For picture, see | AR60.00-P-0700-01MFC | |||
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
The next steps are shown on the left side of the vehicle. In case of damage, these steps must be similarly performed on the right side of the vehicle.
The superordinate service document as well as the safety information in the service document must be observed.
- Install rear fender (1) and fit.
- Install trunk lid.
- Install trunk lid seal.
- Install rear bumper.
- Install left rear lamp.
- Install door seal.
- Install lock striker.
- Check gap dimensions with
feeler gauge and adjust.
- Fix rear fender (1) in place.
- Remove lock striker.
- Remove door seal.
- Remove left rear lamp.
- Remove rear bumper.
- Remove trunk lid.
- Remove trunk lid seal.
- Drill rivet holes in rear fender (1) with Ø 6.7 mm bit (areas J).
- Remove rear fender (1).
- Deburr rivet holes on rear fender (1) and body on both sides.
- Remove drill chips.
- Coat insides of riveted joints with zinc dust paint.
- Apply sealant to foam part and body in cross-hatched areas (areas L).
Observe processing specification of the sealant.
- Apply 2-component adhesive to body in cross-hatched area (area K).
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.
- Install rear fender (1), fit and fix in place.
- Rivet rear fender (1) with 6.5x12.5 rivets (areas M).
Clamping range is between 2 mm and 5 mm.
- Rear fender (1)
(areas P).
- Rear fender (1)
(areas N).
- Rear fender (1)
(areas O).
Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.
- Surface-grind inert gas weld joints (areas O).
- 29.1 When processing with body solder.
Tin-plate surfaces on rear fender (1) with body solder and grind off (areas O).
- 29.2 When processing with basic body filler.
Spackle surfaces on rear fender (1) with basic body filler and grind off (areas O).
- 30.1 When processing with body solder.
Remove solder residues.
- 30.2 When processing with basic body filler.
Remove grinding dust.