Bottom Rear Center Section Complete Replacement - Ar64.20-P-1000ME
Model 167
Shown on model 167.1
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear lamp reinforcement on left and right. | Model 167.1 | AR63.20-P-2011ME |
| Model 167.9 | AR63.20-P-2011MEX | ||
| Model 167.3 | AR63.20-P-2011MEC | ||
| 4 | Remove sidewall paneling lower section on left and right. | AR63.10-P-5665ME | |
| 5 | Remove lower rear-end center section (1). | Model 167.1 | AR64.20-P-1000-02ME |
| Model 167.9 | AR64.20-P-1000-02MEX | ||
| Model 167.3 | AR64.20-P-1000-02MEC | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 6 | Prepare lower rear-end center section (1). | Model 167.1 | AR64.20-P-1000-07ME |
| Model 167.9 | AR64.20-P-1000-07MEX | ||
| Model 167.3 | AR64.20-P-1000-07MEC | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 7 | Install lower rear-end center section (1). | Model 167.1 | AR64.20-P-1000-08ME |
| Model 167.9 | AR64.20-P-1000-08MEX | ||
| Model 167.3 | AR64.20-P-1000-08MEC | ||
| Check body gap dimensions | AR60.00-P-0900-01ME | ||
| Sidewall to liftgate | *BE60.00-P-1013-01LA | ||
| Model 167.1/9Side spoiler to rear side window | *BE60.00-P-1023-01LA | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5 x 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Fig 2 | |||
| 8 | Clean weld joints and sheet metal flange. | ||
| 9 | Install left and right sidewall paneling lower section. | AR63.10-P-5665ME | |
| 10 | Install left and right rear lamp reinforcement. | Model 167.1 | AR63.20-P-2011ME |
| Model 167.9 | AR63.20-P-2011MEX | ||
| Model 167.3 | AR63.20-P-2011MEC | ||
| 11 | Remove spark protection blankets. | ||
| 12 | Reinstall detachable parts in area of repair point. |
GAP DIMENSIONS
| Number | Designation | Model 167.1 | Model 167.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1013-01LA | Sidewall to liftgate | Dimension "K" | mm | 4 (+1/-0, 5) | 4 (± 1, 0) |
| For picture, see | AR60.00-P-0900-01ME | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.9 | ||
|---|---|---|---|---|
| BE60.00-P-1013-01LA | Sidewall to liftgate | Dimension "K" | mm | 4, 5 (± 0, 5) |
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | Model 167.9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1023-01LA | Side spoiler to rear side window | Dimension "T" | mm | 4 (-0, 5/+1, 5) | 4 (-0, 5/+1, 5) |
| For picture, see | AR60.00-P-0900-01ME | AR60.00-P-0900-01ME | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5 x 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |