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Home >> Mercedes Benz >> 2022 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging -- 167 Chassis (2 Of 2) >> Testing & Repair >> Remove/Install Charge Air Line From Check Valve To Additional Compressor - AR09.41-P-8952MSC

Remove/Install Charge Air Line From Check Valve To Additional Compressor - AR09.41-P-8952MSC

Engine 256.9 In Model 167 with code M016 (Uprated engine) 

MODIFICATION NOTES

27.01.2020 Screw, charge air line to check valve   BA09.41-P-1003-01MRT
G15037200Courtesy of MERCEDES-BENZ USA
G15037201Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove charge air line from check valve (7) to throttle valve actuator (M16/6).   AR09.41-P-8951MSC 
2 Remove screw (1).    
3 Remove screw/bolt (2).    
4 Release screw clamp (3) until charge air line (4) and charge air line (5) are rotatable.    
5 Remove charge air line (4) from additional compressor. IMPORTANT Check O-ring and replace if necessary.
SPECIAL TOOL Assembly tool		 Fig 1
6 Remove charge air lines (4, 5) and boot (6) from check valve (7) and take out upward. SPECIAL TOOL Check O-ring and replace if necessary.
SPECIAL TOOL Assembly tool		 Fig 1
7 Release screw clamp (8) and remove boot (6) from charge air lines (4, 5).    
INSTALLING Install     
8 Install new boot (6) between charge air lines (4, 5).    
9 Attach charge air lines (4, 5) and new boot (6) to check valve (7) first and then to additional compressor. If O-rings were replaced,
↓
apply lubricant to new O-rings.
Lubricant, rubber assembly 1 L		 *BR00.45-Z-1010-06A 
10 Screw in screw (1). TORQUE SPECIFICATION Screw, charge air line to check valve *BA09.41-P-1003-01MRT 
11 Align marking (arrow A) of new boot (6) with marking (arrow B) of charge air line (5).    
12 Tighten screw clamp (8). TORQUE SPECIFICATION Screw clamp, boot between charge air lines *BA09.41-P-1009-01MRT 
13 Screw in bolt (2). TORQUE SPECIFICATION Screw, charge air line to timing case *BA09.41-P-1004-01MRT 
14 Tighten screw clamp (3). TORQUE SPECIFICATION Screw clamp, boot between charge air lines *BA09.41-P-1009-01MRT 
15 Attach charge air line from check valve (7) to throttle valve actuator (M16/6).   AR09.41-P-8951MSC 
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1003-01MRT Screw, charge air line to check valve Nm 10
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1004-01MRT Screw, charge air line to timing case Nm 8
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 256.9
BA09.41-P-1009-01MRT Screw clamp, boot between charge air lines Nm 4
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G13743929Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67
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