Remove/Install Charge Air Distributor - AR09.41-P-8683MRK
Engine 264 In Model 167
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove/install | |||
| 1 | Remove air filter housing. | AR09.10-P-1150MRK | |
| 2 | Remove brackets (4). | *BA09.41-P-1003-01ZA | |
| 3 | Release and disconnect electrical connector of throttle valve actuator (M16/6). | ||
| 4 | Release and disconnect electrical connector of purging pressure sensor (B4/4). | ||
| 5 | Unclip electric lines from charge-air distributor (1). | ||
| 6 | Unscrew screw (7) and unclip, remove purge line (3) with purging pressure sensor (B4/4) from charge-air distributor (1) and seal openings. | ||
| *BA09.41-P-1006-01ZA | |||
| Fig 2 | |||
| 7 | Remove bleed line (2) with partial-load operation crankcase ventilation valve (Y58/2) from charge-air distributor (1) and seal openings. | Fig 2 | |
| 8 | Release and disconnect pressure and temperature sensor electrical connector downstream of throttle valve (B28/27). | ||
| 9 | Release and disconnect electrical connector (6) and remove from charge-air distributor (1). | ||
| 10 | Remove screws of charge-air distributor (1) in opposite order to tightening procedure. | Tightening procedure for charge air distributor | AR09.41-P-8683-01MRH |
| *BA09.20-P-1001-01H | |||
| 11 | Detach charge-air distributor (1) with throttle valve actuator (M16/6) from charge air line (5) and remove. | ||
| 12 | Remove pressure and temperature sensor downstream of throttle valve (B28/27). | When replacing charge-air distributor (1). | AR09.41-P-2012MRK |
| 13 | Remove throttle valve actuator (M16/6). | When replacing charge-air distributor (1). | AR07.70-P-0005MRK |
| 14 | Install in the reverse order | ||
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 15 | Perform engine test run. While doing so, check engine for proper operation and leak tightness |
INTAKE MANIFOLD
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA09.20-P-1001-01H | Screw/bolt, charge air distributor to cylinder head | Nm | 14 |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA09.41-P-1003-01ZA | Bolt, bracket for charge air line to charge-air distributor | Nm | 9 |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA09.41-P-1006-01ZA | Screw, partial load bleed line to charge-air distributor | Nm | 4 |