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Home >> Mercedes Benz >> 2022 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Air Intake, Turbocharging -- 167 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Overrun Mode Bypass Air Switchover Valve >> Remove/Install Left Overrun Mode Bypass Air Switchover Valve - AR09.40-P-0012MNO

Remove/Install Left Overrun Mode Bypass Air Switchover Valve - AR09.40-P-0012MNO

Engine 176 In Model 167 

Fig 1: Left Overrun Mode Bypass Air Switchover Valve Components Location - Engine 176 In Model 167
G15031734Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove left air filter housing (1). INSTALLATION IMPORTANT Only install upper engine cover after the leak test. AR09.10-P-1151MNO 
2 Release and disconnect the electrical connector (5).    
3 Remove screw (3). TORQUE SPECIFICATION Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right *BA15.18-P-1003-01G 
4 Remove screw (4) and place engine cable duct (2) outside the working area. TORQUE SPECIFICATION Bolt, engine wiring harness to cylinder head cover *BA15.18-P-1001-01G 
5 Unscrew screws (6) and remove left overrun mode bypass air switchover valve (Y101/1). INSTALLATION IMPORTANT Wet sealing ring with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    TORQUE SPECIFICATION Screw/bolt, bypass air switchover valve to charge air cooler *BA09.41-P-1012-01X 
6 Check sealing ring of left overrun mode bypass air switchover valve (Y101/1) for damage. If damage is present,

Install new left overrun mode bypass air switchover valve (Y101/1).
 
7 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1012-01X Screw/bolt, bypass air switchover valve to charge air cooler Nm 8
ENGINE WIRING HARNESS

Number Designation Engine 176
BA15.18-P-1001-01G Bolt, engine wiring harness to cylinder head cover Nm 9
ENGINE WIRING HARNESS

Number Designation Engine 176
BA15.18-P-1003-01G Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right Nm 9
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67