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Inner Side Wall With Outer Rear Wheelhouse Partially Install And Weld In - Ar63.10-P-6050-03MEC (Model 167.3)

Model 167.3 

GAP DIMENSIONS

Number Designation Model 167.3
BE60.00-P-1011-01LA Rear door to side wall Dimension "I" mm 3 (±0, 5)
For picture, see   AR60.00-P-0900-01ME
GAP DIMENSIONS

Number Designation Model 167.3
BE60.00-P-1013-01LA Sidewall to liftgate Dimension "K" mm 4 (±1, 0)
For picture, see   AR60.00-P-0900-01ME
Fig 1: Feeler Gauge (129 589 03 21 00)
G13659521Courtesy of MERCEDES-BENZ USA

IMPORTANT The following operation steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

The higher-level service document as well as the safety information in the service document must be observed.

  1. Install inner side wall (1) and fit.
  2. Install rear fender and fit.
  3. Install seals.
  4. Install striker eye.
  5. Check gaps using SPECIAL TOOL feeler gauge and adjust.
  6. Fix inner side wall (1) in place.
  7. Remove striker eye.
  8. Remove gaskets.
  9. Remove rear fender.
  10. Drill rivet holes in inner side wall (1) with Ø 6.7 mm bit (area A).
  11. Remove inner sidewall (1).
  12. Deburr rivet holes on inner side wall (1) and body on both sides.
  13. Remove drilling chips.
  14. Coat insides of riveted joints with zinc dust paint.
    G15043176Courtesy of MERCEDES-BENZ USA
  15. Install inner side wall (1) and fix in place.
  16. Rivet inner side wall (1) with rivet Ø 6.4x12 (area B).
  17. Inner side wall (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area C).
  18. Inner side wall (1) SHIELDED GAS SEAM WELD (area D).

    IMPORTANT Inert gas weld in intervals and allow welding area to cool down in between. Reduces heat distortion.

  19. Surface-grind inert gas weld on inner side wall (1) (area D).

    IMPORTANT Only surface-grind at fold areas and contact surfaces of rear fender (area D).

  20. Bend back sheet metal lug (arrow).
    G15043177Courtesy of MERCEDES-BENZ USA