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Remove/Install Air Suspension Compressor - AR32.22-P-2001FR

Model 257 with code 489 (AIR BODY CONTROL) 

MODIFICATION NOTES

23.05.2019 Pressure line to compressor/valve unit (P)   BA32.22-P-1004-03I
G14548467Courtesy of MERCEDES-BENZ USA
Fig 1: Air Suspension Compressor Components Location - Model 257 With Code 489
G14548468Courtesy of MERCEDES-BENZ USA
G14548469Courtesy of MERCEDES-BENZ USA
Notice  Notes on AIR BODY CONTROL   AH32.22-P-1000-03LWO 
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
REMOVING Remove     
1 Remove left front engine compartment lining   AR61.20-P-1105FR
2 Release and disconnect electrical connectors (2, 3) at AIR BODY CONTROL compressor (A9/1)    
3 Unhook bracket (11) on AIR BODY CONTROL compressor (A9/1)    
4 Open the bracket (5) and unhook air intake hose (4)    
5 Detach air intake hose (4) from AIR BODY CONTROL compressor (A9/1) and seal openings using suitable stop plugs SPECIAL TOOL Record plug Fig 4
6 Remove pressure line connection (6) on AIR BODY CONTROL compressor (A9/1) and sea openings using suitable stop plugs SPECIAL TOOL Record plug Fig 4
7 Unscrew nuts (7) and remove AIR BODY CONTROL compressor (A9/1) downwards    
INSPECT Check     
8 Check bracket (10) for damage If a problem arises

Replace bracket (10).
AR32.22-P-2009FR 
9 Check the elastomer bearings (8a) for damage and wear If a problem arises

Replace the elastomer bearings (8a).
AR32.22-P-2011FR 
INSTALLING Install     
10 Place shims (8b) and protective sleeve (8e) or elastomer bearings (8a)    
11 Place elastomer bearings (8f) on protective sleeves (8g) IMPORTANT The outer lip of the elastomer bearings (8f must enclose the disks of the protective sleeves (8g) around the entire circumference.  
12 Fit compression springs (8d) on protective sleeves (8c, 8g)    
13 Position protective sleeves (8c, 8g) with compression springs (8d) in elastomer bearings (8a)    
14 Position AIR BODY CONTROL compressor (A9/1) and tighten nuts (7) IMPORTANT Nut, compressor mounting to compressor unit bracket *BA32.22-P-1001-03I 
15 Remove all stop plugs    
16 Mount compressed air line connection (6) onto AIR BODY CONTROL compressor (A9/1) NOTES
The thread on pressure line connection (6) must not be damaged. Otherwise, leaks will occur.
 
TORQUE SPECIFICATION Pressure line to compressor/valve unit (P) *BA32.22-P-1004-03I 
    SPECIAL TOOL Box wrench bit
If the thread is damaged
Fig 3
    Repair pressure line connection (6).  
      AR32.22-P-2001-01FR 
    SPECIAL TOOL Knife Fig 2
17 Attach air intake hose (4) to AIR BODY CONTROL compressor (A9/1)    
18 Hook air intake hose (4) into bracket (5) and close bracket (5)    
19 Hook bracket (11) onto AIR BODY CONTROL compressor (A9/1)    
20 Plug electrical connectors (2, 3) onto AIR BODY CONTROL compressor (A9/1) and lock    
21 Replace AIR BODY CONTROL relay When replacing AIR BODY CONTROL compressor (A9/1).  
REFER TO BASIC KNOWLEDGE Assignment of engine fuse and relay module   GF54.15-P-1256-32FR
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury 
(bruises and burns) resulting from working on the engine while it is being started or when it is running.
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
22 Perform an engine test run and check air suspension for proper operation    
23 Check all compressed air connections at AIR BODY CONTROL compressor (A9/1) for leak tightness   AR32.22-P-8101FR 
INSTALLING Install     
24 Install left front engine compartment lining   AR61.20-P-1105FR
AIR SUSPENSION

Number Designation Model 257
BA32.22-P-1001-03I Nut, compressor mounting to compressor unit bracket Nm 5
AIR SUSPENSION

Number Designation Model 257
BA32.22-P-1004-03I Pressure line to compressor/valve unit (P) Nm 3, 5
Fig 2: Identifying Knife (000 589 12 28 00)
G09976113Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Box Wrench Bit (140 589 00 03 00)
G14548471Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G14548472Courtesy of MERCEDES-BENZ USA