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Inner C-Pillar Side Wall Install And Weld In - Ar63.10-P-0700-03MFC

Model 118.3 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1035-13A Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) A 000 991 76 32
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71

IMPORTANT

The next steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

The superordinate service document as well as the safety information in the service document must be observed.

G16063601Courtesy of MERCEDES-BENZ USA
  1. Install inner C-pillar side wall (1) and fit.
  2. Fix inner C-pillar side wall (1) in place.
  3. Drill rivet holes through the inner C-pillar side wall (1) with a Ø 6.7 mm bit (areas L).
  4. Remove inner C-pillar side wall (1)
  5. Deburr rivet holes on inner C-pillar side wall (1) and body on both sides.
  6. Remove drill chips.
  7. Coat insides of riveted joints with zinc dust paint.
    G16063602Courtesy of MERCEDES-BENZ USA
  8. In the cross-hatched area, apply 2-component adhesive on body.

    IMPORTANT

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G16063603Courtesy of MERCEDES-BENZ USA
  9. Install inner C-pillar side wall (1), fit and fix in place.
  10. Rivet inner C-pillar side wall (1) with 6.4x12 mm rivets (areas K).
  11. Inner C-pillar side wall (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas J).
  12. Inner C-pillar side wall (1) SHIELDED GAS SEAM WELD (area I).
  13. Surface-grind inert gas weld (area I).

    IMPORTANT

    Surface-grind only in fold areas and contact surfaces of inner C-pillar side wall reinforcement (2) and rear fender.

  14. Clean inert gas weld and coat with zinc dust paint (area I).
    G16063604Courtesy of MERCEDES-BENZ USA
  15. Install inner C-pillar side wall reinforcement (2), fit, and fix in place.
  16. Drill through rivet holes on inner C-pillar side wall reinforcement (2) and inner C-pillar side wall (1) with a diameter of 6.7 mm (areas F).
  17. Remove inner C-pillar side wall reinforcement (2).
  18. Deburr rivet holes on inner C-pillar side wall (1) and inner C-pillar side wall reinforcement (2) on both sides.
  19. Remove drill chips.
  20. Coat insides of riveted joints with zinc dust paint.
  21. In the cross-hatched area apply 2-component adhesive on body.

    IMPORTANT

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G16063605Courtesy of MERCEDES-BENZ USA
    G16063606Courtesy of MERCEDES-BENZ USA
  22. Install inner C-pillar side wall reinforcement (2), fit, and fix in place.
  23. Rivet inner C-pillar side wall reinforcement (2) with 6.4x12 mm rivets (areas H).
  24. Inner C-pillar side wall reinforcement (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G).
  25. Inner C-pillar side wall reinforcement (2) SHIELDED GAS SEAM WELD (area E).
  26. Surface-grind inert gas weld (area E).
  27. Clean inert gas weld and coat with zinc dust paint (area E).