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Convert Rpm Sensor For Digital Tachograph (DTCO), 2ND Generation - SM54.61-D-0005-03TS

Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A

Model 907 with code JD2 (Tachograph digital le with RPM + aux-recorder) 

Model 907 with code JV6 (Tachograph pre-installation kit) 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11
G13792631

Shown on model 907 with manual transmission 

  1. Remove lead seal (1).

    IMPORTANT The lead seal (1) is irreparably damaged during removal.

  2. Remove RPM sensor (2).

    IMPORTANT To do so, remove screw of RPM sensor (2).

  3. Remove electric line (3) from factory-installed subharness.

    IMPORTANT To do so, cut through the cable ties.

  4. Open feed-through grommet (4).

    IMPORTANT To do so, separate cable tie.

  5. Carefully guide electric line (3) out of feed-through grommet (4) until connector coupling (5) is accessible.
  6. Disconnect connector coupling (5).
    G13792632
  7. Lightly grease sealing ring of new RPM sensor (6).
  8. Install new RPM sensor (6).
  9. Screw in screw/bolt (7).

    Shown on model 907 with manual transmission and code N05 (Power take-off countershaft (2c) without flange) 

    G13792633
    G13792634
  10. Route and attach electric line (8) as shown.

    NOTES Do not kink electric line (8) and ensure that it is routed without chafing.

    Prevent damage.

    IMPORTANT To do so, secure electric line (8) with cable ties.

    IMPORTANT Model 907 with code G42 (7G-TRONIC PLUS) with code ZG1 (All-wheel drive, engageable), Model 907 with code G42 (7G-TRONIC PLUS) with code ZG3 (Engageable all-wheel drive with transmission ratio) See fig. E.

  11. Connect electrical connector (5) and guide into feed-through grommet (4).

    IMPORTANT Model 907 with code GD8 (6-speed manual transmission, ECO Gear 360) except code N05 (Power take-off countershaft (2c) without flange), Model 907 with code GD9 (6-speed manual transmission, ECO Gear 480)

    See Fig. A.

    IMPORTANT Model 907 with code GD8 (6-speed manual transmission, ECO Gear 360) with code N05 (Power take-off countershaft (2c) without flange)

    See Fig. B.

    IMPORTANT Model 907 with code ZG1 (All-wheel drive, engageable) or code ZG3 (Engageable all-wheel drive with transmission ratio)

    See fig. C.

    IMPORTANT Model 907 with code G43 (9G-TRONIC) or code G42 (7G-TRONIC PLUS) except code ZG1 (All-wheel drive, engageable) and except code ZG3 (Engageable all-wheel drive with transmission ratio)

    See fig. D.

  12. Seal feed-through grommet (4).

    IMPORTANT To do so, use a cable tie.