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Home >> Mercedes Benz >> 2021 >> Sprinter 1500 Van Passenger >> Repair and Diagnosis >> Accessories & Equipment >> Accessories Control Systems >> OVERALL VEHICLE - BASIC KNOWLEDGE, SAFETY PRECAUTIONs, TESTING & REPAIR, MAINTENANCE, R & I >> Testing & Repair >> Remove Contacts From YAZAKI 1.5 System Coupling - Ar00.19-P-0120-28A

Remove Contacts From YAZAKI 1.5 System Coupling - Ar00.19-P-0120-28A

Fig 1: New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
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Fig 2: Wiring Harness Repair Kit, Basic (000 589 13 99 00)
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Fig 3: Blade Holder With Clamping Pliers (220 589 01 99 50)
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Fig 4: MQS Blade (220 589 01 99 60)
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Unfasten secondary release with safety frame 

  1. Use suitable tool to remove safety frame (2).

    NOTES Avoid inserting the tool too far to prevent damaging the seal in the rear part of the coupling (1).

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    Remove female contact from coupling 

  2. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL MQS blade from front side though lower opening at contact cavity of coupling (1).

    IMPORTANT This then presses the spring shackle downwards.

  3. Pull lightly on the corresponding line to remove the female contact (2) from the coupling (1).

    IMPORTANT Rocking the female contact (2) back and forth making use of the housing tolerance may help to unpin the contact.

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