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Home >> Mercedes Benz >> 2021 >> Sprinter 1500 Van Passenger >> Repair and Diagnosis >> Accessories & Equipment >> Accessories Control Systems >> OVERALL VEHICLE - BASIC KNOWLEDGE, SAFETY PRECAUTIONs, TESTING & REPAIR, MAINTENANCE, R & I >> Testing & Repair >> Remove Contacts From 2.5 Round Plug Contact Coupling - Ar00.19-P-0120-15A

Remove Contacts From 2.5 Round Plug Contact Coupling - Ar00.19-P-0120-15A

Fig 1: New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
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Fig 2: Wiring Harness Repair Kit, Basic (000 589 13 99 00)
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Fig 3: Unlocking Device With Rk 2.5 Ejector (220 589 01 99 30)
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Unfasten secondary release on version with locking slider 

  1. Using a suitable tool (1), push the locking slide valve (2) out of the last detent in direction shown by arrow.
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    Unfasten secondary release on version with slide 

  2. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.
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    Unfasten secondary release on version with lock tab 

  3. Using a suitable tool (1), open the lock tab (2) in direction shown by arrow.
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    Unfasten secondary release on version with 2nd contact retainer 

  4. Move contact fuse (1) into pre-locking position using a suitable tool.
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    Unpin female contacts from coupling 

  5. Insert release tool with SPECIAL TOOL RK 2.5 ejector from front side into contact cavity of coupling (1).

    IMPORTANT In this step, the sleeve (4) of the tool compresses the spring shackles on the female contact (2).

  6. Press female contact (2) from its seat in housing using plunger (3) on release tool with SPECIAL TOOL RK 2.5 ejector against spring force of tool.
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  7. Pull lightly on the corresponding line to remove the female contact (2) from the coupling (1).