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Home >> Mercedes Benz >> 2021 >> Sprinter 1500 Van Cargo >> Repair and Diagnosis >> Maintenance >> Procedures >> Engine Cooling System >> Removal & Installation >> Retrofit Electric Wiring Harness For Fan (Code: Vs3LUEFTER, Acc. No.: 20 921 62) - SM20.40-D-0016-02SG

Retrofit Electric Wiring Harness For Fan (Code: Vs3LUEFTER, Acc. No.: 20 921 62) - SM20.40-D-0016-02SG

CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REFER TO SYSTEM WIRING DIAGRAMS Wiring diagram for automatic air conditioning (AAC (KLA)) Model 907 PE83.40-D-2000LAA
REFER TO BASIC KNOWLEDGE Assignment of prefuse box in vehicle interior   GF54.15-D-1256-37TSA

Model 907 with engine 651 

with code HH4 (THERMOTRONIC automatic climate control) 

with code MS0 (Suction fan, electric) 

Model 907 with engine 651 

with code HH9 (Air conditioner, automatic heater control) 

with code MS0 (Suction fan, electric) 

IMPORTANT The removal/installation of the prefuse box (5) is described in the superordinate service document.

IMPORTANT Modification of the prefuse box (5) is shown by way of an example in the following operation steps on an indeterminate as-built configuration.

Depending on the vehicle equipment involved, there may be deviations to the as-built configuration or the number of fuse slots and nuts assigned.

  1. Remove nuts (6, 7).

    IMPORTANT Install nuts (6, 7).

  2. Remove busbars (8, 9) from prefuse box (5).
  3. Replace electrical fuse (10).

    IMPORTANT F150/4f7

    Replace electrical fuse (10) with a 40 A fuse.

    G13790104
  4. Attach busbars (8, 9) to prefuse box (5) and fix in place using new nuts (6, 7).

    IMPORTANT Check for correct installation sequence of busbars (8, 9).

    G13790105
    G13790106

    NOTES Do not kink any electric lines and ensure that they are routed without any chafing.

    This prevents any damage.

  5. Retrofit electrical wiring harness (1).

    IMPORTANT Observe routing diagram.

    IMPORTANT Route both electric lines with contact sockets already attached through feed-through grommet into vehicle interior.

    Replace cable tie on feed-through grommet.

  6. Fasten electrical wiring harness (1) using cable ties in sections, to the factory-installed electrical wiring harness.

    IMPORTANT Fasten electrical wiring harness (1) to plastic carrier (arrow). Use a cable tie with retaining clip.

  7. Connect electrical connector coupling (2) to plug (3) and fix in place at suitable position, using cable ties.
    G13790107
  8. Release and disconnect electrical connectors (RBA1, RBA2) from signal acquisition and actuation module (SAM) (N10).
  9. Disassemble electrical connectors (RBA1, RBA2).

    IMPORTANT To do so, release plug housing (arrows), guide out plugs and disconnect from each other.

    G13790108
  10. Install electric line "BU/WH" of electrical wiring harness (1) into contact cavity 60 of electrical connector (RBA1).
  11. Install electric line "BU/VT" of electrical wiring harness (1) into contact cavity 47 of electrical connector (RBA2).
  12. Assemble electrical connectors (RBA1, RBA2).

    IMPORTANT To do so, connect the plugs, then insert into respective plug housing and lock.

  13. Connect electrical connectors (RBA1, RBA2) to SAM (N10).
  14. Fasten electrical wiring harness (1) in sections, using cable ties, to the factory-installed electrical wiring harness and strap down excess length in a loop.
  15. Cut out air deflector plate in area (A) and deburr.

    NOTES Cut out air deflector plate in area (A) far enough, until there is sufficient space for the electrical wiring harness (1).

    This prevents damage to the electrical wiring harness (1).

    G13790109