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Home >> Mercedes Benz >> 2021 >> S63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 217 Chassis >> Testing & Repair >> Remove/install right charge air distributor >> Remove/install right charge air distributor - AR09.41-P-8685MNM

Remove/install right charge air distributor - AR09.41-P-8685MNM

Engine 177 in model 217, 222 

Fig 1: Right Charge Air Distributor Component Location - Engine 177 In Model 217
G15351042Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine with front axle carrier   AR01.10-P-2500MNM
2 Remove charge air cooler   AR09.41-P-6817MNM 
3 Remove vacuum line (1) from charge-air distributor (8)    
4 Release and disconnect electrical connector o right charge air temperature sensor (B17/15) f  
5 Remove vent line (3) from charge-air distributor (8)    
6 Remove purge line (4) from charge-air distributor (8)    
7 Release and disconnect electrical connector of right pressure sensor downstream of throttle valve (B28/23)    
8 Remove screw/bolts (7) INSTALLATION IMPORTANT : Observe tightening procedure. AR09.41-P-8683-01MNE 
    TORQUE SPECIFICATION Bolt, charge air distributor to cylinder head *BA09.41-P-1004-01X 
9 Remove charge-air distributor (8) INSTALLATION IMPORTANT : Replace seals.
Lubricant
*BR00.45-Z-1032-06A 
10 Remove right pressure sensor downstream of throttle valve (B28/23) When replacing the charge-air distributor (8). AR09.41-P-1031MNM 
11 Remove right charge air temperature sensor (B17/15) When replacing the charge-air distributor (8).  
      AR09.41-P-0042MNM 
12 Remove boot (6) When replacing the charge-air distributor (8).
TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor
*BA09.41-P-1002-01X 
13 Remove seal guides from charge-air distributor (8) When replacing the charge-air distributor (8).  
14 Install in the reverse order    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1032-06A Lubricant A 000 989 08 60