Partially Replace Upper Front Longitudinal Member - Ar62.20-P-1287LF
Model 217, 222
Shown on MODEL 222 with CODE Z07 (Top protection)
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LF | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
| 3 | Remove mounting console in area of repair point | Model 222 with code Z07 (B7 armoring on special protection version) | AR62.20-P-1232-05LFS |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
Stainless steel round wire brush Heat gun Drill bits and milling cutters for high-strength steels Wet/dry vacuum cleaner |
|||
| 4 | Remove partially upper front longitudinal member (1) and strut (2) | AR62.20-P-1287-01LF | |
| 000 588 02 39 00 Rivet press tool | Torx EPL 12 Stainless steel round wire brush Heat gun Drill bits and milling cutters for high-strength steels Wet/dry vacuum cleaner |
WS60.00-P-0010B | |
| 5 | Prepare upper front longitudinal member (1) and strut (2) | Stainless steel round wire brush |
AR62.20-P-1287-02LF |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 6 | Install upper front longitudinal member (1) and strut (2) | AR62.20-P-1287-03LF | |
| 000 588 02 39 00 Rivet press tool | Manual temporary fastener, 6.35 mm |
WS60.00-P-0010B | |
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet with polygrip countersunk head 6.4 X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | *BR00.45-Z-1002-13A | ||
| Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2) | *BR00.45-Z-1027-13A | ||
| 7 | Clean sheet metal flange | ||
| 8 | Prepare repaint point on vehicle for installing Mounting consoles |
Model 222 with code Z07 (B7 armoring on special protection version) Stainless steel round wire brush |
AR62.20-P-1232-08LFS |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 9 | Prepare mounting consoles for installation | Model 222 with code Z07 (B7 armoring on special protection version) Stainless steel round wire brush |
AR62.20-P-1232-06LFS |
| 10 | Install mounting consoles | Model 222 with code Z07 (B7 armoring on special protection version) Manual temporary fastener, 6.35 mm |
AR62.20-P-1232-07LFS |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y7 6.4X14 (clamping range 2.6 mm to 6 mm, draw-off strength min. 15.5 kN) |
*BR00.45-Z-1045-13A | ||
| Blind rivet Y8 6.4X17 (clamping range 4.5 mm to 7 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1046-13A | ||
| Blind rivet Y9 6.4X20 (clamping range 7 mm to 10.5 mm, draw-off strength min. 15.4 kN) | *BR00.45-Z-1047-13A | ||
| 11 | Remove spark protection blankets | ||
| 12 | Clean repair area | Wet/dry vacuum cleaner |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Prime repair area using primer filler | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 14 | Seal seam following repairs | AR97.10-P-4000LF | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 15 | Paint repair areas and adjacent surfaces | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 16 | Add cavity preserving agent | AR97.20-P-1500LF | |
| 17 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-13A | Blind rivet with polygrip countersunk head 6.4X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 86 97 05 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1027-13A | Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2) | A 000 991 10 33 |
| BR00.45-Z-1045-13A | Blind rivet Y7 6.4X14 (clamping range 2.6 mm to 6 mm, draw-off strength min. 15.5 kN) | A 000 991 55 32 |
| BR00.45-Z-1046-13A | Blind rivet Y8 6.4X17 (clamping range 4.5 mm to 7 mm, draw-off strength min. 15.5 kN) | A 000 991 53 32 |
| BR00.45-Z-1047-13A | Blind rivet Y9 6.4X20 (clamping range 7 mm to 10.5 mm, draw-off strength min. 15.4 kN) | A 000 991 54 32 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |