Replace Complete A-Pillar - Ar63.20-P-1100LC

Model 217 

Shown on model 217.3 

Fig 1: Front Pillar, Front Pillar Reinforcement And Adjacent Component Locations (Model 217)

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown on model 217.4 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LF
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with spark protection blanket
3	Remove panoramic roof	Model 217.3	AR77.21-P-0750LC
4	Remove top front longitudinal member		AR62.20-P-1286LF
5	Set up straightening bench with straightening set
	000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K
6	Place vehicle on straightening bench and fasten
7	Separate A-pillar paneling (1), roof frame reinforcement (2), A-pillar reinforcement (3) and A-pillar inner panel (4)	Model 217.4	AR63.20-P-1100-01LCA
		Model 217.3 Commercially available devices/tools  Round wire brush Body saw Spot weld milling machine Drill bits and milling cutters for high-strength steels Metal needle template Heat gun Wet/dry vacuum cleaner	AR63.20-P-1100-01LC
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Prepare A-pillar paneling (1), roof frame reinforcement (2) A-pillar reinforcement (3) and A-pillar inner panel (4)	Model 217.4	AR63.20-P-1100-09LCA
		Model 217.3 Commercially available devices/tools  Round wire brush Body saw Spot weld milling machine Drill bits and milling cutters for high-strength steels	AR63.20-P-1100-09LC
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Notice	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
	General information on riveting		AH60.00-P-0003-01N
9	Install A-pillar paneling (1), roof frame reinforcement (2), A-pillar reinforcement (3), A-pillar inner panel (4) and upper front longitudinal member and weld in	Model 217.4	AR63.20-P-1100-10LCA
		Model 217.3	AR63.20-P-1100-10LC
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Round wire brush Drill bit for high-strength steels, Ø 6.7 mm Manual temporary fastener, 6.35 mm Wet/dry vacuum cleaner Aluminum tools Specific tools for working on aluminum bodies	WS60.00-P-0023K
		Blind rivet with polygrip countersunk head 6.4 x 14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1002-13A
		Blind rivet Y2 6.5 x 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5 x 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Flow-form rivet structure W3 3.35 mm up to 4.1 mm clamping range (S2)	*BR00.45-Z-1027-13A
		Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Cleaner	*BR00.45-Z-1025-04A
		2-component adhesive for reinforcements	*BR00.45-Z-1152-02A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Side portal frame	Fig 2
10	Release vehicle from straightening bench, lift vehicle and remove straightening bench
11	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush Aluminum tools
12	Install panoramic roof	Model 217.3	AR77.21-P-0750LC
13	Remove spark protection blankets
14	Clean repair area	Commercially available devices/tools  Wet/dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
15	Prime repair area using primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
16	Seal seam following repairs	Supplement standard seals with sealant.	AR97.10-P-4000LF
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
17	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
18	Add cavity preserving agent		AR97.20-P-1500LF
19	Install detachable parts in area to be repaired

Fig 2: Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ USA