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Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension -- 223 Chassis >> Testing & Repair >> Remove/Install Suspension Strut >> Remove/Install Front Suspension Strut - AR32.25-P-1017S

Remove/Install Front Suspension Strut - AR32.25-P-1017S

Model 223 

except code 490 (Electrohydraulic suspension) 

MODIFICATION NOTES

29.05.2023 Nut, front suspension strut to spring control arm Model 223 with code Z07 (B7 armoring for special protection version) BA32.25-P-1002-04O
29.05.2023 Nut front suspension strut to spring arm Model 223 with code Z07 (B7 armor for special protection version) BA32.25-P-1002-04O

Shown on suspension strut except code Z07 (B7 armoring for special protection version) 

G16190955Courtesy of MERCEDES-BENZ USA

Shown on suspension strut except code Z07 (B7 armoring for special protection version) 

Fig 1: Front Suspension Strut Components Location - Model 223 Except Code 490 (Shown Except Code Z07)
G16190956Courtesy of MERCEDES-BENZ USA
G16190957Courtesy of MERCEDES-BENZ USA

Shown on suspension strut except code Z07 (B7 armoring for special protection version) 

Shown on suspension strut with code Z07 (B7 armoring for special protection version) 

G16190958Courtesy of MERCEDES-BENZ USA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on air suspension   AH32.22-P-1000-01T 
  Evaluation of elastomer bearings   AH00.10-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Remove corresponding front wheel.   AR40.10-P-1102A
2 Reduce pneumatic pressure of suspension struts (2) using diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
    NOTES
The complete wheels must not touch the ground.
Otherwise the suspension struts (2) can be damaged and subsequently malfunction.
 
3 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
4 Remove covers over suspension strut (2) at top.    
5 Clean area of pressure line connections. IMPORTANT Do not use any cleaning agents or solvents.  
6 Detach pressure line (1) from suspension strut (2) and seal openings with suitable stop plugs. NOTES
Do not crush or kink the pressure line (1) and do not subject it to tension.
This will cause damage to the pressure line (1) and can impair its function.
TORQUE SPECIFICATION Pressure line to front suspension strut/valve block
*BA32.22-P-1010-03F 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Record plug Fig 5
7 Remove nuts (3). TORQUE SPECIFICATION Nut, suspension strut at front to body *BA32.25-P-1001-04O 
8 Disconnect electrical connector at suspension strut (2).    
9 Open holder (4) and expose electric lines (5).    
10.1 Unscrew screw (15) and remove brake hose (7) with holder. Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
TORQUE SPECIFICATION Screw, bracket for brake hose to strut
*BA42.10-P-1006-04R 
10.2 Open holder (6) and unhook brake hose (7). Model 223
except code 490 (Electrohydraulic suspension) except code Z07 (B7 armoring on special protection version)
 
11 Remove torsion bar linkage (10) from steering knuckle (11). TORQUE SPECIFICATION Model 223
except code 490 (Electrohydraulic suspension)
except code Z07 (B7 armoring on special protection version)
Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
Nut, torsion bar linkage to steering knuckle
*BA32.20-P-1002-02O 
12 Secure steering knuckle (11) to prevent it from folding down.    
13 Remove upper transverse control arm (12) from steering knuckle (11). TORQUE SPECIFICATION Model 223
except code 490 (Electrohydraulic suspension)
except code Z07 (B7 armoring on special protection version)
Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
Nut, steering knuckle to transverse control arm
*BA33.20-P-1006-01T 
14 Remove suspension strut (2) from spring link (13). TORQUE SPECIFICATION Nut, suspension strut at front to spring control arm *BA32.25-P-1002-04O 
15 Remove suspension strut (2).    
16 Remove adapter (16) for connecting pressure line (1) at suspension strut (2). Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
Only when installing new suspension strut (2).
 
17 Unscrew screw (14). Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
Only when installing new suspension strut (2).
TORQUE SPECIFICATION Screw, suspension strut bore seal
*BA32.25-P-1008-04O 
INSPECT Check     
18 Check suspension strut (2) for damage.    
REFER TO MAINTENANCE   Model 223
except code 490 (Electrohydraulic suspension) except code Z07 (B7 armoring on special protection version)
AP32.25-P-3255J 
REFER TO MAINTENANCE   Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
If there is a problem,

Replace suspension strut (2).
AP32.25-P-3255SG 
19 Check adapter (16) for connecting pressure line (1) at suspension strut (2) for damage. Model 223
with code Z07 (B7 armoring on special protection version)
except code 490 (Electrohydraulic suspension)
If there is a problem,

use new adapter (16) for connecting pressure line (1).
 
20 Check pressure line (1) for damage. If there is a problem,

repair pressure line connection.
AR32.22-P-2001-01S 
    SPECIAL TOOL Knife Fig 3
    SPECIAL TOOL Box wrench bit Fig 4
    SPECIAL TOOL Socket wrench bit Fig 2
21 Install in the reverse order.    
FRONT AXLE TORSION BAR

Number Designation Model 223 except code 490 (Electrohydraulic suspension) except code Z07 (B7 armoring on special protection version) Model 223 with code Z07 (B7 armoring on special protection version) except code 490 (Electrohydraulic suspension)
BA32.20-P-1002-02O Nut, torsion bar linkage to steering knuckle Nm 80 100
AIR SUSPENSION

Number Designation Model 223
BA32.22-P-1010-03F Pressure line to front suspension strut/valve block Nm 2
SUSPENSION STRUTS

Number Designation Model 223 with code Z07 (B7 armoring on special protection version) Model 223 except code Z07 (B7 armoring on special protection version)
BA32.25-P-1001-04O Nut, suspension strut at front to body Nm 50 50
SUSPENSION STRUTS

Number Designation Model 223 with code Z07 (B7 armoring on special protection version) Model 223 except code Z07 (B7 armoring on special protection version)
BA32.25-P-1002-04O Nut, suspension strut at front to spring control arm Stage 1 Nm 70 120
Stage 2 ∠° 270 45
SUSPENSION STRUTS

Number Designation Model 223 with code Z07 (B7 armoring on special protection version)
BA32.25-P-1008-04O Screw, suspension strut bore seal M6 Nm 12
WHEEL CONTROL, HUB

Number Designation Model 223 except code Z07 (B7 armoring on special protection version) Model 223 with code Z07 (B7 armoring on special protection version)
BA33.20-P-1006-01T Nut, steering knuckle to transverse control arm Stage 1 Nm 50 50
Stage 2 ∠° 45 45
BRAKE LINES, BRAKE HOSES

Number Designation Model 223 (except 223.182) with code Z07 Model 223.182
BA42.10-P-1006-04R Screw, bracket for brake hose to strut Nm 12 8
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G09980729Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Box Wrench Bit (001 589 00 03 00)
G10248719Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA