LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension -- 223 Chassis >> Testing & Repair >> Remove/Install Rear Hydraulic Lines Of Electrohydraulic Suspension - AR32.50-P-0043S

Remove/Install Rear Hydraulic Lines Of Electrohydraulic Suspension - AR32.50-P-0043S

Model 223 

with code 490 (Electrohydraulic suspension) 

MODIFICATION NOTES

09.09.2021 Screw, hydraulic line to suspension strut   BA32.50-P-1006-04B
07.12.2021 Bolt, hydraulic line to hydraulic pump   BA32.50-P-1005-04B
G16190979Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle 

G16190980Courtesy of MERCEDES-BENZ USA
G16190981Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Information on E-ACTIVE BODY CONTROL suspension   AH32.50-P-0002-01ME 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Empty hydraulic lines (3) of electrohydraulic suspension using guided diagnosis.   AR32.50-P-0042S 
2 Remove corresponding rear wheel.   AR40.10-P-1102A
3.1 Remove left rear muffler. When removing hydraulic lines (3) on left.
Model 223 with engine 176, 256
with code 490 (Electrohydraulic suspension)
AR49.10-P-4825S
3.2 Remove right rear muffler. When removing hydraulic lines (3) on right.
Model 223 with engine 176, 256
with code 490 (Electrohydraulic suspension)
AR49.10-P-4824S
4 Clean area of pressure line connections. IMPORTANT Do not use any cleaning agents or solvents.  
5 Remove bolts (2). TORQUE SPECIFICATION Screw, hydraulic line to suspension strut *BA32.50-P-1006-04B 
    SPECIAL TOOL Socket wrench bit Fig 1
6 Release heat shield (4) in area of hydraulic lines (3).    
7 Remove screw (5) of holder (6).    
8 Remove hydraulic lines (3) from holder (6).    
9 Clean area of pressure line connections. IMPORTANT Do not use any cleaning agents or solvents.  
10 Remove bolts_(7). TORQUE SPECIFICATION Bolt, hydraulic line to hydraulic pump *BA32.50-P-1005-04B 
    SPECIAL TOOL Socket wrench bit Fig 1
11 Remove hydraulic lines (3) of electrohydraulic suspension and seal exposed connections with suitable stop plugs. INSTALLATION IMPORTANT : Replace damaged sealing rings.
SPECIAL TOOL Record plug
Fig 2
12 Collect escaping hydraulic fluid using suitable container.    
13 Install in the reverse order.    
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 223 with code 490 (Electrohydraulic suspension)
BA32.50-P-1005-04B Bolt, hydraulic line to hydraulic pump Stage 1 Nm 18
Stage 2 ∠° 45
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 223 with code 490 (Electrohydraulic suspension)
BA32.50-P-1006-04B Screw, hydraulic line to suspension strut Stage 1 Nm 18
Stage 2 ∠° 45
Fig 1: Identifying Socket Wrench Bit (167 589 01 09 00)
G14790674Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA