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Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle (3 Of 4) -- 223 Chassis >> Testing & Repair >> Repairing Cable Harness By Soldering - AR00.19-P-0100-05A

Repairing Cable Harness By Soldering - AR00.19-P-0100-05A

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Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G16226991Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G16144805Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Wire Stripper (220 589 01 99 40)
G16144789Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Welding Bead Catcher (129 589 01 98 00)
G16144786Courtesy of MERCEDES-BENZ USA

IMPORTANT Ensure that lead-free solder is used.

  1. Strip line (2) using SPECIAL TOOL wire stripper.

    NOTES Do not damage, bend or twist wire leads, otherwise a perfect connection cannot be guaranteed.

  2. Fill solder connection (1) in soldering area with soldering paste.
    G16226995Courtesy of MERCEDES-BENZ USA
    G16226996Courtesy of MERCEDES-BENZ USA
  3. Insert cable (1) into solder connector (2).
  4. Introduce solder (3) into solder connector (2) and make solder connection as per the drawings opposite.
  5. Clean residues from soldering join and contact.
    G16226997Courtesy of MERCEDES-BENZ USA
    G16226998Courtesy of MERCEDES-BENZ USA