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Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (223 Chassis) >> Side Wall Body Repair >> Inner Side Wall With Rear Outer Wheelhouse Partial Removal - Ar63.10-P-6050-01S

Inner Side Wall With Rear Outer Wheelhouse Partial Removal - Ar63.10-P-6050-01S

Model 223.0/1 

IMPORTANT The next steps are shown on the left side of the vehicle for model 223.1 and must be performed in the same way on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

  1. Expose spot welds on inner side wall (1) and cut off (area A).
  2. Drill off self-piercing rivets on inner side wall (1) with Ø 6 mm bit (area B).
    G16228359Courtesy of MERCEDES-BENZ USA
  3. Expose spot welds on inner side wall (1) and cut off (areas C).
  4. Drill off self-piercing rivets on inner side wall (1) with Ø 6 mm bit (area D).
  5. Bend open sheet metal lug in direction of arrow.
    G16228360Courtesy of MERCEDES-BENZ USA
  6. Expose spot welds on inner side wall (1) and cut off (areas E).
  7. Drill out clinch connections on inner side wall (1) with Ø 6 mm bit (area F).
  8. Expose spot welds on inner side wall (1) and drill off with Ø 6.5 mm bit (area G).
    G16228361Courtesy of MERCEDES-BENZ USA
  9. Heat inner side wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G16228362Courtesy of MERCEDES-BENZ USA
  10. Heat inner side wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G16228363Courtesy of MERCEDES-BENZ USA
  11. Heat inner side wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  12. Remove inner sidewall (1).
    G16228364Courtesy of MERCEDES-BENZ USA
  13. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

    G16228365Courtesy of MERCEDES-BENZ USA
  14. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  15. Remove grinding dust and drill chips.
    G16228366Courtesy of MERCEDES-BENZ USA