Inner Side Wall Parts With Outer Rear Wheel Well Installation - Ar63.10-P-6050-04S

Model 223.0/1 

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Countersunk head rivet (Z) 

• Z₁ = Countersunk-head rivet 6.4x14.0
• Z₂ = Countersunk-head rivet 6.4x15.5
• Z₃ = Countersunk-head rivet 6.4x17.0
• Z₄ = Countersunk-head rivet 6.4x19.0
• Z₅ = Countersunk-head rivet 6.4x21.0

Blind rivet (Y) 

• Y₁ = Rivet 6.4x12.0
• Y₂ = Rivet 6.5x12.5
• Y₃ = Rivet 6.5x14.5
• Y₄ = Rivet 6.4 M6
• Y₅ = Rivet 6.4
• Y₆ = rivet 6.5x13.5
• Y₇ = Rivet 6.4x14.0
• Y₈ = Rivet 6.4x17.0
• Y₉ = rivet 6.4x20

Flow-form rivet with countersunk head (X) 

• X₁ = Flow-form rivet with countersunk head 1.3 mm to 2.5 mm clamping range
• X₂ = Flow-form rivet with countersunk head 2.3 mm to 3.5 mm clamping range
• X₃ = Flow-form rivet with countersunk head 3.35 mm to 4.1 mm clamping range
• X₄ = Flow-form rivet with countersunk head 4 mm to 5.15 mm clamping range
• X₅ = Flow-form rivet with countersunk head 5.0 mm to 6.1 mm clamping range
• X₆ = Flow-form rivet with countersunk head 6.0 mm to 7.2 mm clamping range
• X₇ = Flow-form rivet with countersunk head 7.1 mm to 8.3 mm clamping range

Flow-form rivet (W) 

• W₁ = Structured flow form rivet with 3.5 mm clamping range
• W₃ = Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range
• W₄ = Flow-form rivet structure 4 mm up to 5.15 mm clamping range
• W₅ = Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range
• W₆ = Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range
• W₇ = Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range

Blind rivet (V) 

• V₁ = rivet 3.2x4.5
• V₂ = rivet 3.2x6.5

Blind rivet (U) 

• U₁ = rivet 3.2x9.5

Blind rivet with countersunk head (T) 

• T₁ = blind rivet with countersunk head 3.0 mm to 5.0 mm clamping range
• T₂ = blind rivet with countersunk head 1.5 mm to 3.0 mm clamping range

The following operation steps are shown on model 223.1 on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

The diagrams show the vehicle from the perspective of the technician. At the same time, this view also specifies in what direction the rivets must be set.

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1. Install inner side wall (1) and fit.
2. Install C-pillar.
3. Install rear fender and fit.
4. Install trunk lid.
5. Install rear bumper.
6. Install taillamp.
7. Install door seal.
8. Install striker eye.
9. Check gaps using feeler gauge and adjust.
10. Fix inner side wall (1) in place.
11. Remove striker eye.
12. Remove door seal.
13. Remove taillamp.
14. Remove rear bumper.
15. Remove trunk lid.
16. Remove rear fender.
17. Install C-pillar.
18. Drill rivet holes in inner side wall (1) with Ø 6.7 mm (areas A).
19. Drill holes for screws in inner side wall (1) with Ø 6.5 mm (area B).
20. Drill rivet holes in inner side wall (1) with Ø 6.7 mm (areas C, D).
21. Countersink rivet hole in inner side wall (1) (area D).
22. Drill holes for screws in inner side wall (1) with Ø 5.5 mm (area E).

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

23. Drill rivet holes in inner side wall (1) with Ø 6.7 mm (areas F, G).
24. Countersink rivet holes in inner side wall (1) (area G).
25. Drill holes for screws in inner side wall (1) with Ø 10 mm (area H).
26. Remove inner sidewall (1).
27. Deburr rivet holes on inner side wall (1) and body on both sides.
28. Remove drill chips.
29. Apply 2-component adhesive for reinforcements on structured foam part in cross-hatched area (area J).

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

30. Apply 2-component adhesive to body in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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31. Apply 2-component adhesive to body in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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    Courtesy of MERCEDES-BENZ USA

32. Install inner side wall (1) and fix in place.
33. Rivet inner side wall (1) with rivets Ø 6.5x12.5 (areas Y₂ ).
34. Attach screws (2).

    Use screws (2) M6x20.

35. Tighten nuts (3).

    Use nuts (3) M6.

36. Rivet inner side wall (1) with Ø 6.4x12.0 rivets (areas Y₁ ).
37. Rivet inner side wall (1) with rivets Ø 6.5x12.5 (areas Y₂ ).
38. Rivet inner side wall (1) with rivets Ø 6.5x14.5 (area Y₃ ).
39. Rivet inner side wall (1) with countersunk-head rivets Ø 6.4x15.5 (area Z₂ ).
40. Fit the screws (4).

    Use screws (4) M5x19.

41. Tighten nuts (5).

    Use nuts (5) M5.

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

42. Rivet inner side wall (1) with rivets Ø 6.5x12.5 (areas Y₂ ).
43. Rivet inner side wall (1) with rivets Ø 6.5x14.5 (areas Y₃ ).
44. Rivet inner side wall (1) with Ø 6.4 M6 rivet (area Y₄ ).
45. Rivet inner side wall (1) with rivet Ø 6.4 (area Y₅ ).
46. Rivet inner side wall (1) with Ø 6.5x13.5 rivet (area Y₆ ).
47. Rivet inner side wall (1) with countersunk-head rivet Ø 6.4x15.5 (area Z₂ ).
48. Rivet inner side wall (1) with countersunk-head rivets Ø 6.4x17.0 (areas Z₃ ).
49. Rivet inner side wall (1) with countersunk-head rivet Ø 6.4x19.0 (area Z₄ ).
50. Bend sheet metal lugs closed in direction of arrow.
51. Seal holes for screws at inner side wall (1) with sealant (area K).