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C-Pillar Removal - Ar63.20-P-0500-01SZ

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 03 39 00 Rivet die   WS60.00-P-0386K

Model 223.9 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

  1. Expose spot welds on lock striker reinforcement (1) (areas A).
  2. Cut off spot welds on lock striker reinforcement (1) (areas A).
  3. Heat lock striker reinforcement (1) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  4. Remove lock striker reinforcement (1).
    G16228423Courtesy of MERCEDES-BENZ USA
    G16228424Courtesy of MERCEDES-BENZ USA
  5. Expose spot welds on reinforcement (2) and C-pillar (3) (areas B and B1 ).
  6. Cut off spot welds on reinforcement (2) and C-pillar (3) (areas B and B1 ).

    IMPORTANT Joint spot welds on panels that are one behind the other must be cut out through two panel thicknesses.

  7. Heat reinforcement (2) and C-pillar (3) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  8. Expose spot welds on C-pillar (3) (areas C).
  9. Cut off spot welds on C-pillar (3) (areas C).

    IMPORTANT Joint spot welds on panels that are one behind the other must be cut out through two panel thicknesses.

  10. Press out self-piercing rivets on C-pillar (3) using rivet press tool (areas D).
    G16228425Courtesy of MERCEDES-BENZ USA
  11. Heat reinforcement (2) and C-pillar (3) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  12. Remove reinforcement (2) and C-pillar (3).
    G16228426Courtesy of MERCEDES-BENZ USA
  13. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Grind mating surface on inside down to bare metal (area E).

    IMPORTANT Observe pretreatment of bonding surfaces.

  14. Remove grinding dust.
    G16228427Courtesy of MERCEDES-BENZ USA