Rear Wall Installation - Ar64.10-P-5746-03S

	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 03 39 00 Rivet die		WS60.00-P-0386K

Model 223.0/1 

Model 223.9 

Courtesy of MERCEDES-BENZ USA

Countersunk-head rivet (Z) 

1. Z₁ = countersunk-head rivet 6.4x14.0
2. Z₂ = countersunk-head rivet 6.4x15.5
3. Z₃ = countersunk-head rivet 6.4x17.0
4. Z₄ = countersunk-head rivet 6.4x19.0
5. Z₅ = countersunk-head rivet 6.4x21.0

Blind rivet (Y) 

1. Y₁ = rivet 6.4x12
2. Y₂ = rivet 6.5x12.5
3. Y₃ = rivet 6.5x14.5
4. Y₄ = Rivet 6.4M6
5. Y₅ = Rivet 6.4
6. Y₆ = rivet 6.5x13.5
7. Y₇ = rivet 6.4x14
8. Y₈ = rivet 6.4x17
9. Y₉ = rivet 6.4x20

Flow-form rivet with countersunk head (X) 

1. X₁ = Flow-form rivet with countersunk head 1.3 mm to 2.5 mm clamping range
2. X₂ = Flow-form rivet with countersunk head 2.3 mm to 3.5 mm clamping range
3. X₃ = Flow-form rivet with countersunk head 3.35 mm to 4.1 mm clamping range
4. X₄ = Flow-form rivet with countersunk head 4 mm to 5.15 mm clamping range
5. X₅ = Flow-form rivet with countersunk head 5.0 mm to 6.1 mm clamping range
6. X₆ = Flow-form rivet with countersunk head 6.0 mm to 7.2 mm clamping range
7. X₇ = Flow-form rivet with countersunk head 7.1 mm to 8.3 mm clamping range

Flow-form rivet (W) 

1. W₁ = Flow-form rivet structure with 3.5 mm clamping range
2. W₃ = Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range
3. W₄ = Flow-form rivet structure 4 mm up to 5.15 mm clamping range
4. W₅ = Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range
5. W₆ = Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range
6. W₇ = Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range

Blind rivet (V) 

1. V₁ = rivet 3.2x4.5
2. V₂ = rivet 3.2x6.5

Blind rivet (U) 

1. U₁ = rivet 3.2x9.5

Blind rivet with countersunk head (T) 

1. T₁ = blind rivet with countersunk head 3.0 mm to 5.0 mm clamping range
2. T₂ = blind rivet with countersunk head 1.5 mm to 3.0 mm clamping range

The following steps are shown on the left side of the vehicle for model 223.1 and must be performed in the same way on the right side of the vehicle. The superordinate service document as well as the safety information in the service document must be observed.

The graphics show the vehicle from the mechanic's perspective. At the same time, this perspective also specifies the direction in which the rivets must be placed.

Courtesy of MERCEDES-BENZ USA

1. Install rear panel (1), fit, and fix in place.
2. Drill rivet holes in the rear panel (1) with ø 6.7 mm (areas A, B).
3. Countersink rivet holes in the rear panel (1) (areas B).
4. Punch rivet hole in the rear panel (1) with ø 6.0 mm using rivet press tool (area C).
5. Drill hole for screw in the rear panel (1) with ø 6.5 mm (area D).
6. Remove rear wall (1).
7. Deburr rivet holes in the rear panel (1) and body on both sides.
8. Remove drilling chips.

   Courtesy of MERCEDES-BENZ USA

9. Apply 2-component adhesive to body in cross-hatched areas.

   Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

   Courtesy of MERCEDES-BENZ USA

10. Install rear wall (1) and fix in place.
11. Rivet rear panel (1) with ø 6.5x12.5 rivets (areas Y₂ ).
12. Rivet rear panel (1) with ø 6.5x14.5 rivets (areas Y₃ ).
13. Rivet rear panel (1) with ø 6.4x15.7 rivet (area Y₄ ).
14. Rivet rear panel (1) with ø 6.3x14.5 countersunk-head rivets (areas Z₁ ).
15. Rivet rear panel (1) with ø 6.3x16 countersunk-head rivets (areas Z₂ ).
16. Rivet rear panel (1) with flow-form rivet structure 2.3 mm to 3.5 mm clamping range using rivet press tool (area W₁ ).
17. Position screw M6x16 (2).
18. Tighten nut M6 (3).