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Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End (223 Chassis) >> Rear Wall And Rear End Body Repair >> CROSSMEMBER Removal - Ar64.20-P-1060-10S

CROSSMEMBER Removal - Ar64.20-P-1060-10S

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 03 39 00 Rivet die   WS60.00-P-0386K

Model 223.0/1 

Model 223.9 

IMPORTANT The following operation steps are shown on model 223.1.

The superordinate service document as well as the safety information in the service document must be observed.

G16228725Courtesy of MERCEDES-BENZ USA
  1. Coarsely cut the crossmember (2) and support angle (3) (areas A).
  2. Remove section of crossmember (2) with support angle (3).
  3. Press out self-pierce rivets at remaining sections of crossmember (2) and support angle (3) using rivet press tool (areas B).
  4. Remove remaining section of the crossmember (2) with the support angle (3).
    G16228726Courtesy of MERCEDES-BENZ USA
  5. Heat remaining sections of crossmember (2) and support angle (3) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  6. Remove remaining sections of crossmember (2) and support angle (3).
    G16228727Courtesy of MERCEDES-BENZ USA
  7. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  8. Remove grinding dust.