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Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 223 Chassis >> Testing & Repair >> Apply Adhesive Material For Front Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0803-04S

Apply Adhesive Material For Front Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0803-04S

Model 223 

with code 413 (Panoramic sliding sunroof/glass roof) 

Notice  Notes on removal/installation of bonded elements of panoramic roof   AH77.21-P-0001-01A 
REFER TO SPECIAL TOOLS 000 588 02 72 00 Sealing and corrosion protection gun   WS97.00-P-0003B
Fig 1: Identifying Adapter (000 589 86 63 00)
G09977658Courtesy of MERCEDES-BENZ USA

NOTES Bonding surfaces must be free from dust, oil, grease, wax, dirt residues and other adhesive components.

Otherwise, there may be adhesion problems.

NOTESOnly use manufacturer approved adhesive kit from the replacement part system. 

Otherwise, adhesion problems will occur. 

G16228962Courtesy of MERCEDES-BENZ USA

Shown on panoramic sliding sunroof frame (2) as of modification year 22/1 

  1. Open adhesive cartridges and insert into suitable squeeze gun.

    IMPORTANT Use SPECIAL TOOL adapters to press out the remaining residual quantities from the adhesive cartridges.

    NOTES When applying adhesive material, ensure that the adhesive retainers for the front fixed element have sufficient contact with adhesive material in area (4).

    Otherwise, the function of the adhesive retainers will not be ensured.

  2. Cut application nozzle so that the adhesive bead can be applied with a height of 14 mm and a width of 8 to 10 mm.

    IMPORTANT The height of adhesive bead must be 3 mm when installed.

  3. Install application nozzle on adhesive cartridge.
  4. Fabricate reference adhesive bead.

    IMPORTANT The reference adhesive bead is used to check and confirm the adhesive curing of the adhesively bonded connection before moving the vehicle for the first time after gluing in the front fixed element.

  5. Apply adhesive material evenly to bonding surfaces (3) on panoramic sliding sunroof frame (2).

    NOTES Apply adhesive material within 25 min and position front fixed element on panoramic sliding sunroof frame and fix in place as quickly as possible.

    The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured.

    IMPORTANT Apply adhesive material in the form of an adhesive bead with a height of approx. 14 mm and a width of approx. 8 to 10 mm.

    IMPORTANT Immediately remove soiling caused by adhesive.