LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S560 Base >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Detachable Body Components - 217 Chassis >> Testing & Repair >> (Disassemble/Assemble Front Bumper - AR88.20-P-2050LFM)

(Disassemble/Assemble Front Bumper - AR88.20-P-2050LFM)

Model 222 

as of model year 2018 

G15346900Courtesy of MERCEDES-BENZ USA

Shown on model 222.0 with engine 256, with code U60 (Active hood (Pedestrian protection)), with code 235 (Active Parking Assist with PARKTRONIC) and with code 258 (COLLISION PREVENTION ASSIST) 

G15346901Courtesy of MERCEDES-BENZ USA

Shown on model 222.0 with engine 256, with code U60 (Active hood (Pedestrian protection)), with code 235 (Active Parking Assist with PARKTRONIC) and with code 258 (COLLISION PREVENTION ASSIST) 

G15346902Courtesy of MERCEDES-BENZ USA
G15346903Courtesy of MERCEDES-BENZ USA

Shown on model 222.0 with engine 256, with code U60 (Active hood (Pedestrian protection)) and with code 235 (Active Parking Assist with PARKTRONIC) 

G15346904Courtesy of MERCEDES-BENZ USA

Shown on model 222.9 with engine 279 and with code 235 (Active Parking Assist with PARKTRONIC) 

CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
REMOVING Remove     
1 Remove front bumper (1)   AR88.20-P-2000LF 
DISASSEMBLINGASSEMBLING Disassemble/assemble     
2 Remove license-plate number    
3 Remove license plate bracket    
4 Remove pedestrian protection sensor Model 222
as of model year 2018
with code U60 (Active Bonnet (Pedestrian protection))
 
Topical note Notes on pedestrian protection sensor   AH91.60-P-0001-01A
      AR91.60-P-0950EWM
5 Remove impact absorber (2)    
Topical note General information on the impact absorber   AH88.20-P-1000-01A 
6 Remove sensors from PARKTRONIC system (PTS) Model 222
as of model year 2018
with code 235 (Active Parking Assist with PARKTRONIC)
AR54.65-P-0001LF
7 Remove radar sensor Model 222
as of model year 2018
with code 258 (COLLISION PREVENTION ASSIST)
AR30.30-P-1210LFM
8 Detach electrical wiring harness (3) from front bumper (1) and remove IMPORTANT Electrical wiring harness (3) varies depending on the vehicle equipment.  
9 Remove left reinforcing bar (4) SPECIAL TOOL Mounting wedge Fig 1
10 Remove right reinforcing bar (4) SPECIAL TOOL Mounting wedge Fig 1
11 Remove expansion rivet (5)    
12 Remove left basic bracket (6) IMPORTANT Left basic bracket (6) consists of two single parts.
Remove single parts together.
 
    SPECIAL TOOL Mounting wedge Fig 1
13 Remove right basic bracket (6) IMPORTANT Right basic bracket (6) consists of two single parts.
Remove single parts together.
 
    SPECIAL TOOL Mounting wedge Fig 1
14 Remove tow hook cover (7)    
15 Drill out rivets (8a)    
16 Remove center lower bumper basic bracket (8) together with reinforcement (9) and lower trim element (10) SPECIAL TOOL Mounting wedge Fig 1
17 Drill out rivets (8b)    
18 Remove reinforcement (9) from center lower bumper basic bracket (8) SPECIAL TOOL Mounting wedge Fig 1
19 Remove lower trim element (10) from center lower bumper basic bracket (8) SPECIAL TOOL Mounting wedge Fig 1
20.1 Remove right trim element (11r) and left trim element (11l) Model 222.0/1
as of model year 2018
IMPORTANTRemoval:  Start with right trim element (11r).
 
    SPECIAL TOOL Mounting wedge Fig 1
20.2 Remove lower center trim element (14), left outer trim element (15l) and right outer trim element (15r) Model 222.9
as of model year 2018
IMPORTANTRemoval:  Start with lower center trim element (14).
 
    SPECIAL TOOL Mounting wedge Fig 1
21.1 Remove left cover (12l) and right cover (12r) Model 222.0/1
as of model year 2018
IMPORTANT Model 222.0/1 with engine 176
as of model year 2018
Model 222.1 with engine 277
as of model year 2018
An air grille is installed instead of right cover (12r).
 
    SPECIAL TOOL Mounting wedge Fig 1
21.2 Remove left cover (16) and right air grille (17) Model 222.9
as of model year 2018
IMPORTANT Model 222.9 with engine 256
as of model year 2018
Model 222.9 with engine 276
as of model year 2018
Model 222.9 with engine 278
as of model year 2018
A cover is installed instead of right air grille (17).
 
    SPECIAL TOOL Mounting wedge Fig 1
22.1 Remove center air grille (13) Model 222.0/1
as of model year 2018
 
    SPECIAL TOOL Mounting wedge Fig 1
22.2 Remove center air grille (18) together with upper center trim element (19) Model 222.9
as of model year 2018
 
    SPECIAL TOOL Mounting wedge Fig 1
23 Remove upper center trim element (19) from center air grille (18) Model 222.9
as of model year 2018
 
    SPECIAL TOOL Mounting wedge Fig 1
24 Assemble in the reverse order    
INSTALLING Install     
25 Install front bumper (1)   AR88.20-P-2000LF 
Fig 1: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA