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Home >> Mercedes Benz >> 2021 >> S560 Base >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Front End And Fire Wall (217 Chassis) >> Front End And Fire Wall Body Repair >> Install Suspension Strut Tower - Ar62.20-P-1232-04LF

Install Suspension Strut Tower - Ar62.20-P-1232-04LF

MODEL 217 

MODEL 222 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

IMPORTANT When MIG welding (SHIELDED GAS SEAM WELD ) prepare welds by grinding down to bare metal with stainless steel brush. Tack weld seams at start and end. Weld seam gap should not be larger than 1 mm. If required preweld.

G15300065Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 with CODE Z07 (Top protection) 

  1. Install suspension strut tower (1) with straightening bench, fit and fix in place.
  2. Partially install front mounting console (2), rear mounting console (3) and upper front longitudinal member, fit and fix in place.
  3. Drill Ø 6.7 mm rivet holes on suspension strut tower (1), front mounting console (2) and rear mounting console (3) (areas A and B).

    IMPORTANT Transfer position of present rivet holes in body to new part (area A).

  4. Partially remove suspension strut tower (1), front mounting console (2), rear mounting console (3) and upper front longitudinal member.
  5. Deburr rivet holes in suspension strut tower (1), front mounting console (2), rear mounting console (3) and body on both sides.
  6. Remove drilling chips.
  7. Apply 2-component adhesive to body in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.

    Shown on MODEL 222 with CODE Z07 (Top protection) 

    G15300066Courtesy of MERCEDES-BENZ USA
    G15300067Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 222 with CODE Z07 (Top protection) 

  8. Install suspension strut tower (1), front mounting console (2) and rear mounting console (3) with straightening tool, fit and fix in place.
  9. Rivet suspension strut tower (1) with Ø 6.5x12.5 rivets (area C1 ).
  10. Rivet suspension strut tower (1) with Ø 6.5x14.5 rivet (area C2 ).
  11. Rivet front mounting console (2) and rear mounting console (3) with Ø 6.5x14.5 rivets (areas D).

    IMPORTANT Ensure that water drains (arrows) remain free on longitudinal member.

    If water drains (arrows) are plugged:

    Remove excessive 2-component adhesive.

  12. Front mounting console (2) and rear mounting console (3) SHIELDED GAS SEAM WELD (areas E).
    G15300068Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 222 with CODE Z07 (Top protection) 

  13. Suspension strut tower (1) SHIELDED GAS SEAM WELD (areas F).