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Home >> Mercedes Benz >> 2021 >> S560 4Matic >> Repair and Diagnosis >> Collision >> General Collision Information >> Collision - Roof (217 Chassis) >> Roof Body Repair >> Install Rear Roof Frame - Ar65.20-P-1008-03LC

Install Rear Roof Frame - Ar65.20-P-1008-03LC

MODEL 217.3 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side of the vehicle.

G15300716Courtesy of MERCEDES-BENZ USA
  1. Install rear roof frame (1) and fix in place.
  2. Drill Ø 6.7 mm rivet holes in rear roof frame (1) (areas A)

    IMPORTANT Drill rivet holes through spot welds predrilled during removal.

  3. Remove rear roof frame (1).
  4. Deburr rivet holes on mounting console (2) on both sides.
  5. Remove drilling shavings with wet/dry vacuum cleaner.
    G15300713Courtesy of MERCEDES-BENZ USA
  6. Apply 2-component adhesive to C-pillar reinforcement (2) and body in crosshatched areas.

    IMPORTANT Observe processing specifications of adhesive.

    G15300718Courtesy of MERCEDES-BENZ USA
  7. Install rear roof frame (1) and fix in place.
  8. Rivet mounting console (2) with Ø 6.5 X 12 blind rivets (areas B).
    G15300719Courtesy of MERCEDES-BENZ USA
  9. Rear roof frame (1)POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas C and D).
    G15300720Courtesy of MERCEDES-BENZ USA
  10. Rear roof frame (1) SHIELDED GAS SEAM WELD INTERRUPTED (areas E)

    IMPORTANT Inert gas weld in intervals and allow welding area to cool down in between. Reduces heat distortion.

  11. Grind inert gas welds down flat (areas E)