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Home >> Mercedes Benz >> 2021 >> S560 4Matic >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 217 Chassis >> Testing & Repair >> Remove/Install Front Door Hinge >> Remove/Install Front Door Hinge - AR72.10-P-2660LF

Remove/Install Front Door Hinge - AR72.10-P-2660LF

Model 217 

Driver side 

Model 222 

except code Z07 (B7 armoring on special protection version) 

Driver side 

Fig 1: Driver Side Front Door Hinge Component Location - Model 217 (Shown On Model 222)
G15346727Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 

G15346728Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Move driver seat all the way down    
2 Remove front door   AR72.10-P-0500LF 
3.1 Mark installation position of bottom A-pillar hinge leaf (1.1) and bottom door hinge leaf (1.2) When removing bottom hinge (1).  
3.2 Mark installation position of top A-pillar hinge leaf (2.1) and top door hinge leaf (2.2) When removing top hinge (2).  
4 Remove door sill molding (3)    
5 Remove cover (4) below instrument panel Model 217
Model 222.0/1 except code Z07 (B7 armoring on special protection version)
AR68.10-P-1500LF
6 Remove edge guard (6) in area of floor covering (7) from body flange    
7 Detach floor covering (7) from A-pillar and fold over    
8 Remove night view assist control unit (N101) Model 217 with code 610 (Night view assist)
Model 222 with code 610 (Night view assist) except code Z07 (B7 armoring on special protection version) Driver side
AR54.30-P-3100LF
9 Unclip power distributor/potential distributor (9) from A-pillar and down to side with lines connected When removing bottom hinge (1).  
10 Press insulating mat (8) to side until cap (10) is accessible When removing bottom hinge (1).  
11 Remove cap (10) When removing bottom hinge (1).
INSTALLATION IMPORTANT : Before installing cap (10):

Install front door and adjust
AR72.10-P-0500LF 
12 Unscrew nuts (11) and remove bottom A-pillar hinge leaf (1.1) When removing bottom hinge (1).
TORQUE SPECIFICATION Model 217Nut, hinge to A-pillar
*BA72.10-P-1002-01X 
    TORQUE SPECIFICATION Model 222 except code Z07 (B7 armoring on special protection version) Nut, hinge to A-pillar *BA72.10-P-1002-01V 
13 Unscrew bolts (12) and remove bottom door hinge leaf (1.2) When removing bottom hinge (1).
TORQUE SPECIFICATION Model 217Bolt, hinge to doors
*BA72.10-P-1001-01X 
    TORQUE SPECIFICATION Model 222 except code Z07 (B7 armoring on special protection version) Bolt, hinge to front door *BA72.10-P-1001-01V 
14 Remove front SAM control unit (N10/6) When removing top hinge (2). AR54.21-P-1254LF
15 Remove bracket (13) When removing top hinge (2).  
16 Remove cover (14) When removing top hinge (2).
INSTALLATION IMPORTANT : Before installing cover (14):

Install front door and adjust
AR72.10-P-0500LF 
17 Unscrew nuts (15) and remove top A-pillar hinge leaf (2.1) When removing top hinge (2).
IMPORTANT Helper required to hold top A-pillar hinge leaf (2.1).
 
    TORQUE SPECIFICATION Model 217Nut, hinge to A-pillar *BA72.10-P-1002-01X 
    TORQUE SPECIFICATION Model 222 except code Z07 (B7 armoring on special protection version) Nut, hinge to A-pillar *BA72.10-P-1002-01V 
18 Unscrew bolts (16) and remove top door hinge leaf (2.2) When removing top hinge (2).  
    TORQUE SPECIFICATION Model 217Bolt, hinge to doors *BA72.10-P-1001-01X 
    TORQUE SPECIFICATION Model 222 except code Z07 (B7 armoring on special protection version) Bolt, hinge to front door *BA72.10-P-1001-01V 
19 Install in the reverse order    
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1001-01V Bolt, hinge to front door Nm 35
FRONT DOOR

Number Designation Model 217
BA72.10-P-1001-01X Bolt, hinge to doors Nm 35
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1002-01V Nut, hinge to A-pillar Nm 35
FRONT DOOR

Number Designation Model 217
BA72.10-P-1002-01X Nut, hinge to A-pillar Nm 35