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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension -- 223 Chassis >> Testing & Repair >> Remove/Install Service Connection On Shock Absorber Of Electrohydraulic Suspension - AR32.50-P-0009-01S

Remove/Install Service Connection On Shock Absorber Of Electrohydraulic Suspension - AR32.50-P-0009-01S

Model 223 

with code 490 (Electrohydraulic suspension) 

WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
Notice  Information on E-ACTIVE BODY CONTROL suspension   AH32.50-P-0002-01ME 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
MODIFICATION NOTES

09.09.2021 Connection fitting to suspension strut   BA32.50-P-1009-04B
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 223 with code 490 (Electrohydraulic suspension)
BA32.50-P-1008-04B Screw, shutoff valve to suspension strut Nm 5
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 223 with code 490 (Electrohydraulic suspension)
BA32.50-P-1009-04B Connection fitting to suspension strut Nm 7
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1030-05A Preservation agent, 400 ml A 000 986 32 01

Remove 

  1. Screw in shutoff valves (2, 3) up to end stop. TORQUE SPECIFICATION

    IMPORTANT The hydraulic pressure in the suspension strut (1) can only be retained by closing the shutoff valves (2, 3) It is not possible to fill the suspension struts (1).

  2. Clean area around connection fittings (4, 5).

    NOTES No dirt is allowed to enter into the system.

    Otherwise the suspension struts (1) may be damaged.

  3. Release connection fittings (4, 5) until the first drops of hydraulic fluid escape.

    NOTES Do not completely unscrew connection fittings (4, 5).

    Otherwise the hydraulic fluid may escape in an uncontrolled manner.

    IMPORTANT Collect escaping hydraulic fluid using suitable container.

    G16227802Courtesy of MERCEDES-BENZ USA
  4. Wait until hydraulic fluid no longer runs out and a system pressure of zero bar is shown in the diagnostic system.
  5. Unscrew connection fittings (4, 5).

    Install 

  6. Screw connection fittings (4, 5) into suspension strut (1). TORQUE SPECIFICATION

    IMPORTANT The shutoff valves (2, 3) are opened during the system filling process.

  7. Clean area around connection fittings (4, 5) again.
  8. Apply preservation agent in area around shutoff valves (2, 3) and connection fittings (4, 5).

    IMPORTANT Make sure preservation agent does not enter connection fittings (4, 5).