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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle (3 Of 4) -- 223 Chassis >> Testing & Repair >> Remove Contacts From 2.5 Solder Contact Plug Round Plug Contact - AR00.19-P-0120-18A

Remove Contacts From 2.5 Solder Contact Plug Round Plug Contact - AR00.19-P-0120-18A

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Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G16227190Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G16144791Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G16227192Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
G16227193Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide 

  1. Insert a suitable tool under the slide valve cap (1) and press the slide valve out of the last detent in direction shown by arrow.
    G16227194Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with securing clip 

  2. Using a suitable tool, pry up the side tabs of the retaining clamp (1).
  3. Open the retaining clamp (1).
    G11971324Courtesy of MERCEDES-BENZ USA

    Unpin contact from the connector 

  4. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from rear side into cable duct of connector.

    IMPORTANT Align sleeve of SPECIAL TOOL RK 2.5 solder contact blade to spring shackle (1) of connector housing. This step presses on the spring shackle (1) of the connector.

  5. Remove contact pin together with blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from connector by gently pulling towards rear.
    G16227196Courtesy of MERCEDES-BENZ USA