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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> General Information >> OEM General Information >> Overall Vehicle (3 Of 4) -- 223 Chassis >> Testing & Repair >> Remove Contacts From 2.5 Solder Contact Coupling Round Plug Contact - AR00.19-P-0120-17A

Remove Contacts From 2.5 Solder Contact Coupling Round Plug Contact - AR00.19-P-0120-17A

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Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G16227183Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G16144791Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G16227185Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
G16227186Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide 

  1. Insert a suitable tool under the slide valve cap (1).
  2. Using a suitable tool, press the slide valve out of the last detent in direction shown by arrow.
    G16227187Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with securing clip 

  3. Using a suitable tool, pry up the side tabs of the retaining clamp (1).
  4. Fold up securing clip (1) in direction of arrow.
    G11971317Courtesy of MERCEDES-BENZ USA

    Unpin contact from coupling 

  5. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from rear side into cable duct of coupling.

    IMPORTANT Align sleeve of SPECIAL TOOL RK 2.5 solder contact blade to spring shackle (1) of coupling. This step presses the spring shackle (1) in the coupling into position.

  6. Remove female contact together with blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL RK 2.5 solder contact blade from coupling by gently pulling towards rear.
    G16227189Courtesy of MERCEDES-BENZ USA