LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instruments (2 Of 3) -- 223 Chassis >> Testing & Repair >> Remove/Install Front Pre-Fuse Box - AR54.15-P-1330S

Remove/Install Front Pre-Fuse Box - AR54.15-P-1330S

Model 223 

Shown on model 223.### 1# with code ME10 (Hybrid vehicle) 

Fig 1: Front Pre-Fuse Box Components Location - Model 223 (Shown On Model 223.### 1# With Code ME10)
G16191604Courtesy of MERCEDES-BENZ USA

Shown on model 223.### 1# with code ME10 (Hybrid vehicle) 

G16191605Courtesy of MERCEDES-BENZ USA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line of 12 V on-board electrical system battery.   AR54.10-P-0051S 
2.1 Remove cover (1) in right engine compartment. Model 223.### 1#  
2.2 Remove cover (1) in left engine compartment. Model 223.### 2#  
3 Remove wiper arms.   AR82.30-P-6100S
4 Remove water drain (2).    
5 Unclip air quality sensor (B31) with electric line from air intake scoop (3) and place to one side.    
6 Unclip air intake scoop (3) and remove.    
7 Remove upper strut (4). TORQUE SPECIFICATION Screw, upper strut on suspension strut tower mounting console *BA62.30-P-1007-02P 
    TORQUE SPECIFICATION Screw, upper/lower struts to firewall *BA62.30-P-1002-02P 
8 Remove center strut (5). j TORQUE SPECIFICATION Screw, center strut to longitudinal member mounting console *BA62.30-P-1009-02P 
    TORQUE SPECIFICATION Screw, center/lower strut to suspension strut tower mounting console *BA62.30-P-1008-02P 
9.1 Remove battery of 48 V on-board electrical system. Model 223 with engine 176
with code B01 (48V technology)
Model 223 with engine 256
with code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
 
      AR54.10-P-0022S 
9.2 Remove battery of 12 V on-board electrical system. Model 223 with engine 177
with code B01 (48V technology)
with code ME10 (Hybrid vehicle (plug-in, PHEV))
 
      AR54.10-P-1134SA 
10 Release and disconnect electrical connector (6) of pyrofuse from engine compartment pre-fuse box (F150/3). Model 223
with code ME10 (Hybrid vehicle (plug-in, PHEV))
 
11 Remove cap (7) at top from engine compartment pre-fuse box (F150/3).    
12 Remove electric lines (8) at top from engine compartment pre-fuse box (F150/3). IMPORTANT The number of electric lines (8) varies depending on the vehicle equipment.
The connections of the electric lines (8) are shape-coded.
 
    TORQUE SPECIFICATION Nut, positive terminal to engine compartment pre-fuse box *BA54.15-P-1002-01J 
13 Release and disconnect electrical connection (9). Model 223
with code ME10 (Hybrid vehicle (plug-in, PHEV))
 
14 Remove cap (10) at side from engine compartment pre-fuse box (F150/3).    
15 Remove electric lines (11) at side from engine compartment pre-fuse box (F150/3). IMPORTANT The number of electric lines (11) varies depending on the vehicle equipment.
The connections of the electric lines (11) are shape-coded.
 
    TORQUE SPECIFICATION Nut, positive terminal to engine compartment pre-fuse box *BA54.15-P-1002-01J 
16 Remove bolts (12) and remove nut (13). TORQUE SPECIFICATION Nut/screw, engine compartment pre-fuse box to body *BA54.15-P-1001-01J 
17 Remove engine compartment pre-fuse box (F150/3).    
18 Install in the reverse order.    
FUSE AND RELAY BOX

Number Designation Model 223
BA54.15-P-1001-01J Nut/screw, engine compartment pre-fuse box to body M6 Nm 4
FUSE AND RELAY BOX

Number Designation Model 223
BA54.15-P-1002-01J Nut, positive terminal to engine compartment pre-fuse box M6 Nm 8
M8 Nm 16
FRONT AREA WITH FRONT REINFORCEMENT

Number Designation Model 223
BA62.30-P-1002-02P Screw, upper/lower struts to firewall Nm 30
FRONT AREA WITH FRONT REINFORCEMENT

Number Designation Model 223
BA62.30-P-1007-02P Screw, upper strut on suspension strut tower mounting console Nm 30
FRONT AREA WITH FRONT REINFORCEMENT

Number Designation Model 223
BA62.30-P-1008-02P Screw, center/lower strut to suspension strut tower mounting console Stage 1   Nm 35
Stage 2   Nm 50
Stage 3 Loosen ∠° 180
Stage 4   Nm 50
FRONT AREA WITH FRONT REINFORCEMENT

Number Designation Model 223
BA62.30-P-1009-02P Screw, center strut to longitudinal member mounting console Nm 30