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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End (223 Chassis) >> Rear Wall And Rear End Body Repair >> Rear Panel Cut Off - Ar64.10-P-5746-01S

Rear Panel Cut Off - Ar64.10-P-5746-01S

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B

Model 223.0/1/9 

IMPORTANT The following steps are shown on the left side of the vehicle for model 223.1 and must be performed in the same way on the right side of the vehicle. The superordinate service document as well as the safety information in the service document must be observed.

G16228697Courtesy of MERCEDES-BENZ USA
  1. Expose self-piercing rivets in rear panel (1) and drill out with ø 6 mm (areas A).
  2. Expose spot welds on rear panel (1) and drill out with ø 6.5 mm (areas B).
  3. Press out self-piercing rivet in rear panel (1) with rivet press tool (area C).
  4. Expose spot welds on rear panel (1) and cut out (area D).
    G16228698Courtesy of MERCEDES-BENZ USA
  5. Heat rear wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  6. Remove rear wall (1).
    G16228699Courtesy of MERCEDES-BENZ USA
  7. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  8. Remove grinding dust and drill chips.